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Fatigue Behavior of Solid-State Additive Manufactured Inconel 625

  • Advances in Superalloys and Other High-Temperature Alloys
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Abstract

A transformative hybrid solid-state additive manufacturing process provides a new path to fabricate or repair components with wrought-like performance. In this work, the fatigue behavior of Inconel 625 (IN625) manufactured via a high-shear deposition process is quantified for the first time. In this unique process, feedstock is deposited via a hollow non-consumable rotating cylindrical tool, thereby generating heat and plastically deforming the feedstock through controlled pressure as consecutive layers are metallurgically bonded upon a substrate. To quantify the fatigue behavior of the as-deposited IN625, stress-life experiments were conducted, where improved fatigue resistance was observed compared with the feedstock. Post-mortem analysis of the as-deposited IN625 revealed a similar fatigue nucleation and growth mechanism to the feedstock for a majority of the specimens tested in this study. Last, a microstructure-sensitive fatigue life model was utilized to elucidate structure–property fatigue mechanism relations of the as-deposited and feedstock IN625 materials.

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Authors and Affiliations

  1. Department of Mechanical Engineering, The University of Alabama, Tuscaloosa, AL, 35487, USA

    D. Z. Avery, O. G. Rivera, C. J. T. Mason, B. J. Phillips, J. B. Jordon & P. G. Allison

  2. MELD Manufacturing Corporation, Christiansburg, VA, 24703, USA

    J. Su & N. Hardwick

Authors
  1. D. Z. Avery
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  2. O. G. Rivera
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  3. C. J. T. Mason
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  4. B. J. Phillips
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  5. J. B. Jordon
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  6. J. Su
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  7. N. Hardwick
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  8. P. G. Allison
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Correspondence to J. B. Jordon.

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Avery, D.Z., Rivera, O.G., Mason, C.J.T. et al. Fatigue Behavior of Solid-State Additive Manufactured Inconel 625. JOM 70, 2475–2484 (2018). https://doi.org/10.1007/s11837-018-3114-7

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  • DOI: https://doi.org/10.1007/s11837-018-3114-7

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