Skip to main content
Log in

Evaluation of the total cutting force in drilling of CFRP: a novel experimental method for the analysis of the cutting mechanism

  • Production Process
  • Published:
Production Engineering Aims and scope Submit manuscript

Abstract

The CFRP drilling process has not yet been fully mastered, which is due to the fact that it is not possible to measure all the cutting force components. In order to gain new insights into the drilling process, a novel experimental setup is being developed in order to record all cutting force components (cutting force, feed force, passive force). The results show that the force components are strongly dependent on the fiber cutting angle θ and the wear condition. Thereby, it will be possible to draw conclusions about the cutting mechanics in the drilling of unidirectional CFRP based on the transformation of the forces perpendicular and parallel to the fiber.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Institutional subscriptions

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6
Fig. 7
Fig. 8
Fig. 9
Fig. 10
Fig. 11
Fig. 12
Fig. 13
Fig. 14
Fig. 15
Fig. 16

Similar content being viewed by others

References

  1. Abrao AM, Faria PE, Campos Rubio JC, Reis P, Davim JP (2007) Drilling of fiber reinforced plastics: a review. J Mater Process Technol 186(1–3):1–7

    Article  Google Scholar 

  2. Davim JP (2009) Drilling of composite materials. Nova Science Publishers, New York

    Google Scholar 

  3. König W, Wulf C, Grab P, Willerscheid H (1985) Machining of fibre reinforced plastics. CIRP Ann Manuf Technol 34(2):537–547

    Article  Google Scholar 

  4. Schütte C (2014) Bohren und Hobeln von kohlenstofffaserverstärkten Kunststoffen unter besonderer Berücksichtigung der Schneide-Faser-Lage. Dissertation TU-Hamburg-Harburg

  5. Lopresto V, Santo L, Caprino G, De Iorio I (2001) Mechanisms of chip generation in orthogonal machining of unidirectional carbon fibre reinforced plastics. In: Proceedings PRIME, Sestri Levante Italy 20.–22. June, pp 81–86

  6. Wang DH, Ramulu M, Arola D (1995) Orthogonal cutting mechanisms of graphite/epoxy composite. Part I: unidirectional laminate. Int J Mach Tools Manuf 35(12):1623–1638

    Article  Google Scholar 

  7. Wang XM, Zhang LC (2003) An experimental investigation into the orthogonal cutting of uni-directional fibre reinforced plastics. Int J Mach Tools Manuf 43(10):1015–1022

    Article  Google Scholar 

  8. Zhang LC, Zhang HJ, Wang XM (2001) A force prediction model for cutting unidirectional fibre-reinforced plastics. Mach Sci Technol 5(3):293–305

    Article  MathSciNet  Google Scholar 

  9. Rummenhöller S (1996) Werkstofforientierte Prozessauslegung für das Fräsen kohlenstofffaserverstärkter Kunststoffe. Dissertation RWTH Aachen

  10. Hintze W, Clausen R, Hartmann D, Kindler J, Santos S, Schwerdt M (2007) Precision of machined CFRP—The challenge of dimensional accuracy. In: Proceedings of the 1st international workshop on aircraft system technologies, Shaker Aachen

  11. Hocheng H, Dharan CKH (1990) Delamination during drilling in composite laminates. ASME J Eng Ind 112(3):236–239

    Article  Google Scholar 

  12. Hocheng H, Tsao CC (2003) Comprehensive analysis of delamination in drilling composite materials with various drill bits. J Mater Process Technol 140(1–3):335–339

    Article  Google Scholar 

  13. Di Ilio A, Paoletti A, Veniali F (1996) Tool wear in drilling thermoset and thermoplastic matrix composites. ASME Eng Syst Design Anal 3:41–46

    Google Scholar 

  14. Faraz A, Biermann D, Weinert K (2009) Cutting edge rounding: an innovative tool wear criterion in drilling CFRP composite laminates. Int J Mach Tools Manuf 49:1185–1196

    Article  Google Scholar 

  15. Iliescu D, Gehin D, Nouari M, Girot F (2006) Impact of a diamond coating on tool wear behaviour during dry machining of a multidirectional composite material. Journal de Physique IV France 134:1201–1206

    Article  Google Scholar 

  16. Iliescu D, Gehin D, Gutierrez ME, Girot F (2010) Modeling and tool wear in drilling of CFRP. Int J Mach Tools Manuf 50(2):204–213

    Article  Google Scholar 

  17. Karpat Y, Camuscu N, Kilic A, Sonat F, Deger B, Bahtiyar O (2010) Drilling carbon fiber reinforced plastics with diamond coated carbide cutting tools. In: Proceedings of the 36th international MATADOR conference, pp 205–208

  18. Toho Tenax Europe GmbH. Product information carbon fibres. http://www.tohotenax-eu.com. 16 Jul 2013. 01:00 p.m.

  19. Cytec Industries Inc. Product information CFRP. http://www.cytec.com. 16 Jul 2013. 02:35 p.m.

  20. Hexcel Corporation. Product information CFRP. http://www.hexcel.com. 16 Jul 2013. 10:30 a.m.

  21. Hintze W, Hartmann D (2013) Modeling of delamination during milling of unidirectional CFRP. In: 14th CIRP conference on modeling of machining operations (CIRP CMMO). Procedia CIRP, vol 8, pp 444–449

  22. Henerichs M, Voß R, Kuster F, Wegener K (2014) Charakterisierung der Schneidkantengeometrie für Standzeitoptimierung beim Bohren von CFK. Diam Bus 3:42–53

    Google Scholar 

  23. Kindler J (2010) Werkstückqualität und Standzeitoptimierung von Zerspanwerkzeugen bei der Umrissbearbeitung von kohlenstofffaserverstärkten Kunststoffen. Dissertation TU-Hamburg-Harburg

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Wolfgang Hintze.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Hintze, W., Clausen, R., Schütte, C. et al. Evaluation of the total cutting force in drilling of CFRP: a novel experimental method for the analysis of the cutting mechanism. Prod. Eng. Res. Devel. 12, 431–440 (2018). https://doi.org/10.1007/s11740-018-0807-2

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s11740-018-0807-2

Keywords

Navigation