Abstract
Failure of low-pressure (LP) turbine rotor blade in a low-bypass turbofan engine is analyzed to determine its root cause. Forensic and metallurgical investigations are carried out on the affected blades. High surface oxidation on damaged blade is found to be the reason for crack initiation in blades. Thermal fatigue is the probable cause of failure in the blades due to prolong operation at maximum condition and malfunction of engine control system.
Similar content being viewed by others
References
B.A. Cowles, High cycle fatigue in aircraft gas turbines—an industry perspective. Int. J. Fract. 80, 147–163 (1996)
H. Ozaltun et al., An energy-based method for uni-axial fatigue life calculation. ASME Turbo Expo 2009: Power for Land, Sea, and Air. American Society of Mechanical Engineers (2009)
E. Poursaeidi, M. Aieneravaie, M.R. Mohammadi, Failure analysis of a second stage blade in a gas turbine engine. J. Eng. Fail. Anal. 15(8), 1111–1129 (2008)
J. Hour, B.J. Wicks, R.A. Antoniou, An investigation of fatigue failures of turbine blades in a gas turbine engine by mechanical analysis. J. Eng. Fail. Anal. 9(2), 201–211 (2002)
S. Suresh, Fatigue of Materials, 2nd edn. (Cambridge University Press, Cambridge, 2003), pp. 256–257
C.B. Meher-Homji, G. Gabriles, in Gas Turbine Blade failures-Causes, Avoidance and Trouble-Shooting. Proceedings of 27th Turbomachinery Symposium (1995)
T.N. Mehdi et al, in Failure Analysis of Gas Turbine blades. Proceedings of the 2008 IAJC-IJME International Conference, ISBN 978-1-60643-379-9
H. Cohen, G.F.C. Rogers, H.I.H. Saravanamuttoo, Gas Turbine Theory (Wiley, Hooboken, 1996)
R.K. Mishra, K. Srinivasan, Failure of low-pressure turbine blades in military turbofan engines: causes and remedies. J. Fail. Anal. Prev. 16(4), 622–628 (2016)
H. Kazempour-Liacy, S. Abouali, M. Akbari-Garakani, Failure analysis of a first stage gas turbine blade. J. Eng. Fail. Anal. 18(1), 517–522 (2011)
A.H. Lefebvre, Gas Turbine Combustion (Taylor & Francis, Boca Rato, 1998)
R.B. Ross, Metallic Materials Specification Handbook (Springer, Berlin, 2013)
J.A. Bannantine, J.J. Comer, J.L. Handrock, Fundamental of Metal Fatigue Analysis (Prentice Hall Inc, Upper Saddle River, 1990), pp. 40–87
S.K. Bhaumik et al., Failure of a low pressure turbine rotor blade of an aeroengine. Eng. Fail. Anal. 13(8), 1202–1219 (2006)
R.K. Mishra, J. Thomas, K. Srinivasan, N. Vaisakhi, R. Bhat, Investigation of LP turbine blade failure in a low bypass turbofan engine. J. Fail. Anal. Prev. 14(2), 160–166 (2014)
R.K. Mishra, J. Thomas, K. Srinivasan, V. Nandi, R.R. Bhatt, Investigation of HP turbine blade failure in a military turbofan engine. Int. J. Turbo Jet Engines 1, 1 (2015). https://doi.org/10.1515/tjj-2015-0049
A. S. M. Handbook, ed by G.F. Vander Voort. Metallography and Microstructure, vol 9 (ASM International, 2004)
P. Caron, T. Khan, Evolution of Ni-based superalloys for single crystal gas turbine blade applications. Aerosp. Sci. Technol. 3(8), 513–523 (1999)
H. Harada, High Temperature Materials for Gas Turbines: The Present and Future (International Gas Turbine Congress, Tokyo, 2003)
N. Eliaz, G. Shemesh, R.M. Latanision, Hot corrosion in gas turbine components. J. Eng. Fail. Anal. 9(1), 31–43 (2002)
S. Bose, High Temperature Coatings (Butterworth-Heinemann, Oxford, 2011)
J. Kameda et al., High temperature environmental attack and mechanical degradation of coatings in gas turbine blades. Mater. Sci. Eng. A 229(1), 42–54 (1997)
K.B. Marais, M.R. Robichaud, Analysis of trends in aviation maintenance risk, an empirical approach. Reliab. Eng. Syst. Saf. 106, 104–118 (2012)
L. Madarász, L. Fozo, R. Andoga, Intelligent Technologies in Modeling and Control of Turbojet Engines (INTECH Open Access Publisher, London, 2010)
W. Lord, D. MacMartin, G. Tillman, Flow control opportunities in gas turbine engines, in Fluids 2000 Conference and Exhibit (Denver, CO, 2000), p. 2234
Acknowledgments
The authors are very grateful to the Chief Executive (Airworthiness), CEMILAC, for his kind permission for publishing this paper. The authors are also very thankful to the engineers of Hindustan Aeronautics Limited and Aeronautical Quality Assurance for their support and help during this investigation.
Author information
Authors and Affiliations
Corresponding author
Additional information
Publisher's Note
Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.
Rights and permissions
About this article
Cite this article
Mishra, R.K., Jha, S.K. Thermal Fatigue Failure of Low-Pressure Turbine Blade in a Low-Bypass Turbofan Engine. J Fail. Anal. and Preven. 19, 301–307 (2019). https://doi.org/10.1007/s11668-019-00622-0
Received:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s11668-019-00622-0