Journal of Failure Analysis and Prevention

, Volume 18, Issue 3, pp 628–634 | Cite as

Failure Analysis of Nitrile Rubber O-Rings Static Sealing for Packaging Barrel

  • Xiao-qin Wei
  • Hu-lin Wu
  • Lun-wu Zhang
  • Shi-yan Zhang
  • Yong Xiao
  • Tian-yuan Luo
Technical Article---Peer-Reviewed


Nitrile rubber O-rings seals for packaging barrel was stored in China tropical marine atmosphere environments for 10 years, and then the sealing function of nitrile rubber O-ring was failed. By comparing the molecular structure, cross-link density, thermal decomposition, content of elements and chemical functional groups of the original nitrile rubber seals, the surface and interior of nitrile rubber seals storage for 10 years, a long-term natural failure mechanism was studied. The results showed that: the surface content of dibutyl phthalate and dibutyl sebacate, the surface carbonyl peak height and the surface content of oxygen element were higher than that in internal; the surface cross-link density was lower than that in internal but still higher than in original sample; and surface carbon- to-oxygen ratio were lower than that in internal and original sample. After aging for 10 years, the weight loss of plasticizer decreased, and the main chain content increased. It can be inferred that nitrile rubber mainly undergoes oxygen-absorbing cross-linking reaction to form carboxylic acids and esters, which is accompanied by the migration and enrichment of two plasticizers to the surface, causing reductions in elasticity and elasticity. The residual permanent compression set was lower than the design critical value, and the sealing function for the packaging barrel was lost, and a leak occurred.


Characterization Compression Failure analysis Microstructure Oxidation Failure mechanism 


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Copyright information

© ASM International 2018

Authors and Affiliations

  • Xiao-qin Wei
    • 1
  • Hu-lin Wu
    • 1
  • Lun-wu Zhang
    • 1
  • Shi-yan Zhang
    • 1
  • Yong Xiao
    • 1
  • Tian-yuan Luo
    • 1
  1. 1.Chongqing Engineering Research Center for Environmental Corrosion and ProtectionSouthwest Technology and Engineering Research InstituteChongqingPeople’s Republic of China

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