Advertisement

Journal of Failure Analysis and Prevention

, Volume 18, Issue 3, pp 580–587 | Cite as

Numerical Simulation and Experimental Study on Wear of Cone Bit Tooth

  • Rong Deng
  • Xinji Dai
  • Kai Hou
  • Xiangdong Li
Technical Article---Peer-Reviewed
  • 70 Downloads

Abstract

The Rabinowicz abrasive wear model was adopted. The coefficient K ɛ of teeth abrasive wear is obtained through experiments. The interaction model between cone bit and rock was established by Finite Element Software. The problems of large rock morphing and slowing to compute were solved through Mesh Redrawing Method and parallel computing technology. The mount of tooth wear and the appearance of tooth wear of three tooth shapes were analyzed, which were compared with the experiment situations. The results showed that the finite element model could predict the tooth life and its wear very well. The relationship between ROP, rotational speed and tooth wear and rock was explored, providing the bit selection and parameter recommendation in drilling with basis.

Keywords

Numerical simulation Abrasive wear experiment Abrasive wear coefficient Tooth life Bit selection 

References

  1. 1.
    X. Tu, S. Huang, Analysis of bit wear mechanism. Rock breaking theory and practice-The rock breaking colloquium paper collection (1992)Google Scholar
  2. 2.
    T. Ohno, H. Karasawa, M. Kosugi et al., Proposed practical methods to estimate rock strength and tooth wear while drilling with roller-cone bits. J. Energy Res. Technol. 126(4), 302–310 (2004)CrossRefGoogle Scholar
  3. 3.
    S. Naganawa, Feasibility study on roller-cone bit wear detection from axial bit vibration. J. Pet. Sci. Eng. s 82–83(2), 140–150 (2012)CrossRefGoogle Scholar
  4. 4.
    O.M. Semegen, Z.M. Odosii, V.V. Kustov, Studies and simulation of the effect of design parameters on the wear properties of tipped cone drill bits. Strength Mater. 46(4), 575–582 (2014)CrossRefGoogle Scholar
  5. 5.
    Z. Han, Research on analyzing the cone bit wear condition based on wavelet transformation [D]. Xi’an Shiyou University (2015)Google Scholar
  6. 6.
    R. Deng, D. Tang, M. An, Simulation of single-cone bit drilling process. China Pet. Mech. 42(8), 4–6 (2014)Google Scholar
  7. 7.
    Y. Kuang, Z. Dong, K. Wu, Development and application of numerical simulation system for three-cone bit drilling. Pet. Drill. Tech. 41(01), 103–107 (2013)Google Scholar
  8. 8.
    Q. Liu, G. Wang, Z. Niu, Simulation study the rock-breaking mechanism on dise one-cone bit. J. Sichuan Univ. (Eng. Sci. Edit.) 35(05), 12–15 (2003)Google Scholar
  9. 9.
    Q. Wang, C. Zhu, C. Song, Non-linear dynamic analysis of a roller cone bit–well rock system with rock-cone bit interaction. J. Vib. Shock 29(10), 108–112 (2010)Google Scholar
  10. 10.
    S. Tan, D. Long-chen, Y. Xue-feng, W. Hong-bo, Current status and tendency of re-search on oil bits for hard rock drilling. Geol. Explor. 49(2), 0373–0378 (2013)Google Scholar
  11. 11.
    K.S. Wanf, Q.K. Liu, D.Y. Zhang, Numerical simulation of the tribological behaviour of theserial coatings of D2 steel. Acta Physica Sinica S1, 89–93 (2009)Google Scholar
  12. 12.
    X. Zhou, Q. Yang, Friction Wear and Lubrication (Petroleum Industry Press, Beijing, 1997)Google Scholar
  13. 13.
    E. Rabinowicz, L.A. Dunn, P.G. Russell, A study of abrasive wear under three-body conditions. Wear 4(5), 345–355 (1961)CrossRefGoogle Scholar
  14. 14.
    S.H.I. Xiangchao, T.A.O. Zuwen, M.E.N.G. Yingfeng, The mechanism of rock breakage during bit-tooth penetration: a review. Geol. Sci. Technol. Inf. 04, 225–230 (2014)Google Scholar
  15. 15.
    D. Ma, Working Mechanics of Cone Bit (Petroleum Industry Press, Beijing, 2009), pp. 12–33Google Scholar
  16. 16.
    R. Denf, F. Wang, Z. Ai, Application of Pro/program parametric designing of cone bit. Cad/cam Manuf. Inf. 1, 24–25 (2001)Google Scholar
  17. 17.
    C. Yang, B. Li, G. Shi, Dynamic characteristics of the compound rock breaking system of single tooth-enclose. J. Southwest Pet. Univ. 29(4), 138–140 (2007)Google Scholar
  18. 18.
    G. Zhang, Z. Li, J. Zhao, B. Zhou, L. Zhuang, Conceptual profiled design for bit selection based on stratigraphic–lithologic characteristics analysis. Oil Drill. Prod. Technol. 30(05), 15–20 (2008)Google Scholar
  19. 19.
    N. Su, H. Wang, J. Wang, Y. Chen, Y. Li, Application of multi-process drilling technology to the Well ZK1 in Zunyi, Guizhou Province. Geol. Explor. 52(1), 0165–0172 (2016)Google Scholar
  20. 20.
    H. Chen, Marc Finite Element Example Analysis Tutorial (Machine Industry Press, Beijing, 2002), pp. 256–263Google Scholar

Copyright information

© ASM International 2018

Authors and Affiliations

  1. 1.School of Mechanical EngineeringSouthwest Petroleum UniversityChengdu ShiChina

Personalised recommendations