Abstract
The electrochemical behavior of UNS A0332.00S, UNS A0332.20S, UNS A0359.00S, and UNS A0359.20S aluminum alloys were studied in NaCl media through weight loss, potentiodynamic, and cyclic polarization techniques. UNS A0332.20S and UNS A0359.20S were reinforced with SiC, 20% by volume while the other two samples were not reinforced. Scanning electron microscopy and energy dispersive spectroscopy were used to analyze the role of intermetallic phases in both the corroded and non-corroded aluminum alloy samples. Results showed that unreinforced alloys have lower corrosion rates compared to the reinforced alloys. Pits on the reinforced alloys were significantly more numerous, shallower, and widespread than on the monolithic alloys. Al/SiC interface particles and intermetallic phases were observed to form at the mouth of the pits especially in alloys reinforced with SiC particles which might have contributed significantly to the weakening of regions where localized corrosion occurs. The result shows that intermetallic phases may directly influence the corrosion behavior of the aluminum alloys.
Similar content being viewed by others
References
D.M. Aylor, Metals Handbook, 9th edn. (ASM, Metal Park, OH, 1984), pp. 859–863
S.V. Nair, J.K. Tien, R.C. Bates, SiC-reinforced aluminum metal matrix composites. Int. Met. Rev. 30(6), 275–290 (1985)
D.M. Aylor, R.M. Kain, Assessing the corrosion resistance of metal matrix composite materials in marine environments, in: Recent Advances in Composites in the United States and Japan, ASTM STP 864, ed. by J.R. Vinson, M. Taya (ASTM, Philadelphia, PA, 1983), pp. 632–647.
D.M. Aylor, P.J. Moran, Effect of reinforcement on the pitting behaviour of aluminum-based metal matrix composites. J. Electrochem. Soc. 132, 1277–1284 (1985)
M.C. Portal, E.G. Wolff, Advances in structural composites, Paper No. AC14, presented to Society of Aerospace Materials Process Engineering, 12th National Symposium, Exhibit, Western Period, North Hollywood, CA, 1967
N. Deo, T.K.G. Namboodhir, Some corrosion characteristics of aluminum-mica particulate composites. Corros. Sci. 29(10), 1215–1229 (1989)
E. McCafferty, G.K. Hubler, P.M. Natishan, Naval research laboratory surface modification program: ion beam and laser processing of metal surfaces for improved corrosion resistance. Mater. Sci. Eng. 86, 1–17 (1987)
P.P.M. Natishan, E. McCafferty, G.K. Hubler, The effect of pH of zero charge on the pitting potential. J. Electrochem. Soc. 133, 1061–1062 (1986)
W.L. Xu, T.M. Yue, H.C. Man, C.P. Chan, Laser surface melting of aluminum alloy 6013 for improving pitting corrosion fatigue resistance. Surf. Coat. Technol. 16–17, 5077–5086 (2000)
R.M. Latanision, Corrosion resistance of rapidly quenched alloys, in: Critical Issues in Reducing the Corrosion of Steels, ed. by H. Leidheiser, S. Haruyama (NACE, Houston, TX, 1986), p. 182
A.H. Al-saffar, V. Ashworth, A.K.O. Balimov, D.J. Chivers, W.A. Grant, R.P.M. Procter, The effect of molybdenum ion implantation on the general and pitting corrosion behaviour of pure aluminum and high strength aluminum alloy. Corros. Sci. 20(1), 127–144 (1980)
A.J. Sedriks, J.A.S. Green, D.L. Novak, Corrosion behavior of aluminum-boron composites in aqueous chloride solutions. Met. Trans. 2(3), 871–875 (1971)
M.S.H. Bhat, M.K. Surappa, Corrosion behaviour of silicon carbide particle reinforced 6061/Al alloy composites. J. Mater. Sci. 26(18), 4991–4996 (1991)
P.P. Trzaskoma, Pit morphology of aluminum alloy and silicon carbide/aluminum alloymetal matrix composites. Corrosion 46(5), 402–409 (1990)
J. Wu, W. Liu, P. Li, R. Wu, Effect of matrix alloying elements on the corrosion resistance of C/Al composite materials. J. Mater. Sci. Lett. 12(19), 1500–1501 (1993)
H. Sun, E.Y. Koo, H.G. Wheat, Corrosion Behavior of SiCp/6061 Al metal matrix composites. Corrosion 47(10), 741–753 (1991)
R.C. Paciej, V.S. Agarwala, Influence of processing variables on the susceptibility of metal-matrix composites. Corrosion 44, 680–684 (1988)
F.U. Yuechun, S.H.I. Nanlin, Z. Dezhi, Y. Rui, Microstructural changes of Ti-6Al-4V Matrix by the incorporation of continuous SIC fibers. J. Mater. Sci. Technol. 22(4), 452–454 (2006)
P.P. Trzaskoma, Proceedings on the Effects of Silicon Carbide Whiskers on the Initiation and Propagation of Pits on Silicon Carbide/Aluminum Metal Matrix Composites, in: 10th Congress on Metallic Corrosion, Madras, India, 1987.
P.P. Trzaskoma, E. McCafferty, C.R. Crane, Corrosion behaviour of SiC/Al metal matrix composites. J. Electrochem. Soc. 130, 1804–1809 (1983)
P.P. Trzaskoma, Localized corrosion of metal matrix composites, in: Environmental Effects in Advanced Materials, ed. by H.J. Russell, E.R. Richard (The Minerals, Metals & Materials Society, Warrendale, PA, 1981), p. 249.
M.A. Streicher, Pitting corrosion of 18Cr-8Ni stainless steel. J. Electrochem. Soc. 103(7), 375–390 (1956)
B.E. Wilde, J.S. Armijo, Influence of sulfur on the corrosion resistance of austenitic stainless steel. Corrosion 23(7), 208–214 (1967)
Z. Szklarska-smialowska, Pitting corrosion of aluminum. Corros. Sci. 41, 1743–1767 (1991)
J.R. Galvele, S.M. Demicheli, Mechanism of intergranular corrosion of Al-Cu alloys. Corros. Sci. 10(11), 795–807 (1970)
I.L. Muller, J.R. Galvele, Pitting potential of high purity binary aluminum alloys—I. Al.Cu alloys. Pitting and intergranular corrosion. Corros. Sci. 17, 179–189 (1977)
B. Mazurkiewicz, A. Piotrowski, The electrochemical behaviour of the Al2Cu intermetallic compound. Corros. Sci. 23, 697–707 (1983)
Corrosion of Aluminum and Aluminum Alloys, http://www.totalmateria.com/Article14.htm. Accessed: 11 Feb 2016
H. Ezuber, A. El-houd, F. El-shawesh, A study on the corrosion behavior of aluminum alloys in seawater. Mater. Design 29(4), 801–805 (2008)
E. Deltombe, M. Pourbaix, The electrochemical behavior of aluminum—potential pH diagram of the system AI-H2O at 25°C. Corrosion 14(11), 16–20 (1958)
B. Zaid, D. Saidi, A. Benzaid, S. Hadji, Effects of pH and chloride concentration on pitting corrosion of AA6061 aluminum alloy. Corros. Sci. 50, 1841–1847 (2008)
H.M. Zakaria, Microstructural and corrosion behavior of Al/SiC metal matrix composites. Ain Shams Eng. J. 5(3), 831–838 (2014)
F. Gnecco, A.M. Beccaria, Corrosion behaviour of Al–Si/SiC composite in sea water. Br. Corros. J. 34(1), 57–62 (1999)
A. Pardo, M.C. Merino, S. Merino, M.D. López, F.M. Viejo, Carboneras. Influence of SiCp content and matrix composition on corrosion resistance in cast aluminum matrix composites in salt fog. Corros. Eng. Sci. Technol. 39(1), 82–88 (2004)
B.J. Shamsul, B.Y. Zamri, R.A. Khairel, Comparative study of corrosion behavior of AA2014/15 Vol% Al2O3p and AA2009/20 Vol% SiCw. Portug. Electrochim. Acta. 26(3), 291–301 (2008)
P.M. Natishana, W.E. O’Grady, Chloride ion interactions with oxide-covered aluminum leading to pitting corrosion: a review. J. Electrochem. Soc. 161(9), C421–C432 (2014)
P. Schmuki, From Bacon to barriers: a review on the passivity of metals and alloys. J. Solid State Electrochem. 6(3), 145–164 (2002)
G.S. Frankel, N. Sridhar, Review: understanding localized corrosion. Mater. Today 11(10), 38–44 (2008)
I. Bennour, V. Maurice, P. Marcus, X-ray photoelectron spectroscopy study of the interaction of ultra-thin alumina films on NiAl alloys with NaCl solutions. Surf. Interface Anal. 42(6-7), 581–587 (2010)
P. Marcus, V. Maurice, H.H. Strehblow, Localized corrosion (pitting): a model of passivity breakdownincluding the role of the oxide layer nanostructure. Corros. Sci. 50, 2698–2704 (2008)
C.Y. Chao, L.F. Lin, D.D. MacDonald, A point defect model for anodic passive films I. Film growth kinetics. J. Electrochem. Soc. 128, 1187–1194 (1981)
L.F. Lin, C.F. Chao, D.D. MacDonald, A point defect model for anodic passive films II. Chemical breakdown and pit initiation. J. Electrochem. Soc. 128, 1194–1198 (1981)
M. Urquidi, D.D. MacDonald, Solute vacancy interaction model and the effect of minor alloying elements on the initiation of pitting corrosion. J. Electrochem. Soc. 132, 555–558 (1985)
N.L. Sukiman, X. Zhou, N. Birbilis, A.E. Hughes, J.M.C. Mol, S.J. Garcia, X. Zhou, G.E. Thompson, Durability and corrosion of aluminum and its alloys: overview, property space, techniques and developments, in: Aluminum Alloys—New Trends in Fabrication and Applications ed. by Z. Ahmad (InTech, Rijeka, 2012).
S.M. Hirth, G.J. Marshall, S.A. Court, D.J. Lloyd, Effects of Si on the aging behaviour and formability of aluminum alloys based on AA6016. Mater. Sci. Eng. A. 319–321, 452–456 (2001)
M. Usta, M.M.E. Glicksman, R.N. Wright, The effect of heat treatment on Mg2Si coarsening in aluminum 6105 alloy. Met. Mater. Trans. A. 35A(2), 435–438 (2004)
O. Stelling, A. Irretier, O. Kessler, P. Krug, B. Commandeur, New light-weight aluminum alloys with high Mg2Si-content by spray forming. Mater. Sci. Forum. 519–521, 1245–1250 (2006)
F. Eckermann, F.T. Suter, P.J. Uggowitzer, A. Afseth, P. Schmutza, The influence of MgSi particle reactivity and dissolution processes on corrosion in Al–Mg–Si alloys. Electrochim. Acta. 54(2), 844–855 (2008)
F.I. Zeng, Z.I. Wei, J.F. Li, C.X. Li, X. Tan, Z. Zhang, Z.Q. Zheng, Corrosion mechanism associated with Mg2Si and Si particles in Al–Mg–Si alloys. Trans. Nonferrous Met. Soc. China. 21(12), 2559–2567 (2011)
V. Guillaumin, G. Mankowski, Localized corrosion of 2024 T351 aluminum alloy in chloride media. Corros. Sci. 41(3), 421–438 (1998)
M.H. Larsen, J.C. Walmsley, O. Lunder, R.H. Mathiesen, K. Nisancioglu, Intergranular corrosion of copper-containing AA6xxx AlMgSi aluminum alloys. J. Electrochem. Soc. 155(11), C550–C556 (2008)
I.L. Muller, J.R. Galvele, Pitting potential of high purity binary aluminum alloys—II. AlMg and AlZn alloys. Corros. Sci. 17(12), 995–1007 (1977)
B. Mazurkiewicz, A. Piotrowski, The electrochemical behaviour of the Al2Cu intermetallic compound. Corros. Sci. 23(7), 697–707 (1983)
J.R. Scully, T.O. Knight, R.G. Buchheit, D.E. Peebles, Electrochemical characteristics of the Al2Cu, Al3Ta and Al3Zr intermetallic phases and their relevancy to the localized corrosion of Al alloys. Corros. Sci. 35(1–4), 185–195 (1993)
R.G. Buchheit, Electrochemistry of θ(Al2Cu), S(Al2CuMg) and T1(Al2Cu–Li) and localized corrosion and environment assisted cracking in high strength Al alloys. Mater. Sci. Forum. 331(II), (2000).
N. Birbilis, M.K. Cavanaugh, R.G. Buchheit, Electrochemical behavior and localized corrosion associated with Al7Cu2Fe particles in aluminum alloy 7075-T651. Corros. Sci. 48(12), 4202–4215 (2006)
E. Andres, O. Juan, R. Edmundo, H. Francisco, A. Daniela, G. Juanluis, Oxygen reduction on Cu1, Mn16O4 spinel particles composite electrodes effect of particles size. J. Chilean Chem. Soc. (2014). doi:10.4067/S0717-97072014000200023
R. Gundersen, K. Nisancioglu, Cathodic protection of aluminum in seawater. Corrosion 46(4), 279–285 (1990)
S.Y. Luo, Y.C. Zheng, M.C. Li, Effect of Cavitation on corrosion behavior of 20SiMn low-alloy steel in 3% sodium chloride solution. Corrosion. 59(7), 597–605 (2003)
R.T. Loto, Pitting corrosion evaluation of austenitic stainless steel type 304 in acid chloride media. J. Mater. Environ. Sci. 4(4), 448–459 (2013)
L.F. Mondolfo, Aluminum Alloys: Structure and Properties (Butterwort, London, 1976), pp. 534–774
P.P. Trzaskoma, Pit morphology of aluminum alloy and silicon carbide/aluminum alloy metal matrix composites. Corrosion 46(5), 402–409 (1990)
Acknowledgment
The authors express their sincere appreciation to Mechanical Engineering Department, College of Engineering Sciences and Applied Engineering, King Fahd University of Petroleum & Minerals, Dhahran, 31261, KSA for the availability of equipment and services for the research.
Author information
Authors and Affiliations
Corresponding author
Rights and permissions
About this article
Cite this article
Loto, R.T., Adeleke, A. Corrosion of Aluminum Alloy Metal Matrix Composites in Neutral Chloride Solutions. J Fail. Anal. and Preven. 16, 874–885 (2016). https://doi.org/10.1007/s11668-016-0157-3
Received:
Revised:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s11668-016-0157-3