Abstract
According to the requirement of failure prediction and maintenance of high-precision machine tool spindle bearings, this article has designed a bearing fault prediction system using LabVIEW and database connection based on SPC theory. We collect the data of machined workpiece which are analyzed and processed based on SPC theory. And we set up a mathematical model so as to ensure the detection parameters and alarm thresholds. The system predicts the state of bearings through workpiece data. When the detection parameters exceed the threshold, the indicator will be triggered to alarm. The system has achieved the purpose of prediction.
Similar content being viewed by others
References
X. Peng, Development of rotating machinery condition monitoring and prediction techniques. Technology Entrepreneurs (3), 20–22 (2013)
C. Richard Liu, J. Lee, Residual life predictions for ball bearings based on self-organizing map and back propagation neural network methods. Mech. Syst. Signal Process. 21, 193–207 (2007)
P. Konar, P. Chattopadhyay, Bearing fault detection of induction motor using wavelet and support vector machines(SVMs). Appl. Soft Comput. 11, 4203–4211 (2011)
J. Liu, Y.M. Shao, T.C. Lim, Vibration analysis of ball bearings with a localized defect applying piecewise response function. Mech. Mach. Theory 56, 156–169 (2012)
G. Celano, P. Castagliola, E. Tomato, Stewart and EWMA t control charts for short production runs. Qual. Reliab. Eng. Int. 27(3), 313–326 (2011)
Z. Wei, Y. Xiaopin. Research on the method of accessing Server SQL database by LabVIEW. Industr. Control Compu. 20(1) (2007)
Z. Yulin, X. Lei, Study on Statistical analysis of test data in sewage treatment plant. Xinjiang Environ. Prot. 31(2), 11–16 (2009)
C. Holmberg, L. Stenberg, R. Lehtonen, Towards multivariate statistical process control in the wood pellet industry. Biomass Bioenergy 10(45), 152–158 (2012)
Mentor Graphics Corporation. LabVIEW 2011 help document [EB/OL]. http://zone.ni.com/reference/zhs-XX/help/371361H-0118/lvmeasconcepts/visa_in_labview/,2011
O. Hryniewicz, Statistics with fuzzy data in statistical quality control. Soft Comput. 12(3), 229–234 (2008)
L.E. Mujica, J. Ruiz, M. Verleysen, Multivariate statistics process control for dimensionality reduction in structural assessment. Mech. Syst. Sig. Process. 22, 155–171 (2007)
J.S. Cheng, D.J. Yu, Y. Yang, Application of an impulse response wavelet to fault diagnosis of rolling bearings. Mech. Syst. Signal Process. 21(2), 920–929 (2007)
S. Bai, The thermally insulating materials of thermal conductivity measuring system based on LabVIEW. J. Beijing Univ. Technol. 32, 741–744 (2006)
R.H. Bishop, Learning with LabVIEW 7 Express (Publishing House of Electronics Industry, Beijing, 2007), pp. 12–102
Author information
Authors and Affiliations
Corresponding author
Rights and permissions
About this article
Cite this article
Guoqing, W., Yiping, L. & Dan, W. Bearing Fault Prediction System Design Based on SPC. J Fail. Anal. and Preven. 16, 129–134 (2016). https://doi.org/10.1007/s11668-015-0056-z
Received:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s11668-015-0056-z