Skip to main content
Log in

Microbiological-Influenced Corrosion Failure of a Heat Exchanger Tube of a Fertilizer Plant

  • Case History---Peer-Reviewed
  • Published:
Journal of Failure Analysis and Prevention Aims and scope Submit manuscript

Abstract

The investigation was performed to examine the probable cause of failure of a heat exchanger tube at a fertilizer plant. Detailed metallographic analysis, chemical analysis, and microbiological culture tests were carried out to ascertain the cause/causes of failure. A detailed scanning electron microscopic analysis was a necessary supplement to this investigation. The results obtained indicate that pitting and fouling in a heat exchanger tube occurred due to microbiological-influenced corrosion.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Institutional subscriptions

Fig. 1
Fig. 2
Fig. 3
Fig. 4

Similar content being viewed by others

References

  1. A.P. Watkinson, L. Louis, R. Brent, Scaling of heat exchanger tubes. Can. J. Chem. Eng. 52, 558–562 (1974)

    Article  Google Scholar 

  2. W. Li, R.L. Webb, Fouling in enhanced tubes using cooling tower water—Part II: combined particulate and precipitation fouling. Int. J. Heat Mass Transf. 43, 3579–3588 (2000)

    Article  Google Scholar 

  3. D.L. Gibbon, M. Zamanzadeh, Microbially-influenced corrosion, victaulic couplings, water treatment, and DNA studies. J. Fail. Anal. Prev. 6(3), 12–23 (2006)

    Article  Google Scholar 

  4. R.A. Lane, Under the microscope: understanding, detecting and preventing microbiologically influenced corrosion. J. Fail. Anal. Prev. 5(10–12), 33–38 (2005)

    Google Scholar 

  5. B. Little, P. Wagner, F. Mansfeld, An overview of microbiologically influenced corrosion. Electrochim. Acta. 37, 2185–2194 (1992)

    Article  Google Scholar 

  6. H.A. Videla, Manual of Biocorrosion (Lewis Publishers, Boca Raton, 1996)

    Google Scholar 

  7. S.W. Borenshtein, Microbiologically Influenced Corrosion Handbook (Woodhead Publishing Limited, Cambridge, 1994)

    Book  Google Scholar 

  8. Biological Activity Reaction Test, BART™, User Manual (2004), Droycon Bioconcepts Inc., 315 Dewdney AvenueRegina, Saskatchewan (2004)

  9. D. Emerson, J.V. Weiss, J.P. Megonigal, Iron-oxidizing bacteria are associated with ferric hydroxide precipitates (Fe-plaque) on the roots of wetland plants. Appl. Environ. Microbiol. 65, 2758–2761 (1999)

    Google Scholar 

  10. E. Huttunen-Saarivirta, M. Honkanen, T. Lepistö, V.-T. Kuokkala, L. Koivisto, C.-G. Berg, Microbiologically influenced corrosion (MIC) in stainless steel heat exchanger. Appl. Surf. Sci. 258, 6512–6526 (2012)

    Article  Google Scholar 

  11. D.A. Jones, Principles and Prevention of Corrosion (Maxwell Macmillan International Publishing Group, Singapore, 1992)

    Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Pankaj Sharma.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Sharma, P. Microbiological-Influenced Corrosion Failure of a Heat Exchanger Tube of a Fertilizer Plant. J Fail. Anal. and Preven. 14, 314–317 (2014). https://doi.org/10.1007/s11668-014-9826-2

Download citation

  • Received:

  • Revised:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s11668-014-9826-2

Keywords

Navigation