Abstract
The investigation was performed to examine the probable cause of failure of a heat exchanger tube at a fertilizer plant. Detailed metallographic analysis, chemical analysis, and microbiological culture tests were carried out to ascertain the cause/causes of failure. A detailed scanning electron microscopic analysis was a necessary supplement to this investigation. The results obtained indicate that pitting and fouling in a heat exchanger tube occurred due to microbiological-influenced corrosion.
Similar content being viewed by others
References
A.P. Watkinson, L. Louis, R. Brent, Scaling of heat exchanger tubes. Can. J. Chem. Eng. 52, 558–562 (1974)
W. Li, R.L. Webb, Fouling in enhanced tubes using cooling tower water—Part II: combined particulate and precipitation fouling. Int. J. Heat Mass Transf. 43, 3579–3588 (2000)
D.L. Gibbon, M. Zamanzadeh, Microbially-influenced corrosion, victaulic couplings, water treatment, and DNA studies. J. Fail. Anal. Prev. 6(3), 12–23 (2006)
R.A. Lane, Under the microscope: understanding, detecting and preventing microbiologically influenced corrosion. J. Fail. Anal. Prev. 5(10–12), 33–38 (2005)
B. Little, P. Wagner, F. Mansfeld, An overview of microbiologically influenced corrosion. Electrochim. Acta. 37, 2185–2194 (1992)
H.A. Videla, Manual of Biocorrosion (Lewis Publishers, Boca Raton, 1996)
S.W. Borenshtein, Microbiologically Influenced Corrosion Handbook (Woodhead Publishing Limited, Cambridge, 1994)
Biological Activity Reaction Test, BART™, User Manual (2004), Droycon Bioconcepts Inc., 315 Dewdney AvenueRegina, Saskatchewan (2004)
D. Emerson, J.V. Weiss, J.P. Megonigal, Iron-oxidizing bacteria are associated with ferric hydroxide precipitates (Fe-plaque) on the roots of wetland plants. Appl. Environ. Microbiol. 65, 2758–2761 (1999)
E. Huttunen-Saarivirta, M. Honkanen, T. Lepistö, V.-T. Kuokkala, L. Koivisto, C.-G. Berg, Microbiologically influenced corrosion (MIC) in stainless steel heat exchanger. Appl. Surf. Sci. 258, 6512–6526 (2012)
D.A. Jones, Principles and Prevention of Corrosion (Maxwell Macmillan International Publishing Group, Singapore, 1992)
Author information
Authors and Affiliations
Corresponding author
Rights and permissions
About this article
Cite this article
Sharma, P. Microbiological-Influenced Corrosion Failure of a Heat Exchanger Tube of a Fertilizer Plant. J Fail. Anal. and Preven. 14, 314–317 (2014). https://doi.org/10.1007/s11668-014-9826-2
Received:
Revised:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s11668-014-9826-2