Skip to main content
Log in

Thermal–Mechanical Coupled Analysis of a Brake Disk Rotor

  • Technical Article---Peer-Reviewed
  • Published:
Journal of Failure Analysis and Prevention Aims and scope Submit manuscript

Abstract

The main purpose of this study is to analyze the thermomechanical behavior of the dry contact between the brake disk and pads during the braking phase. The simulation strategy is based on computer code ANSYS11. The modeling of transient temperature in the disk is actually used to identify the factor of geometric design of the disk to install the ventilation system in vehicles. The thermal–structural analysis is then used with coupling to determine the deformation and the Von Mises stress established in the disk, i.e., the contact pressure distribution in pads. The results are satisfactory when compared to those of the specialized literature.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Institutional subscriptions

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6
Fig. 7
Fig. 8
Fig. 9
Fig. 10
Fig. 11
Fig. 12
Fig. 13
Fig. 14
Fig. 15

Similar content being viewed by others

References

  1. Milenković, P.D., et al.: The influence of brake pads thermal conductivity on passenger car brake system efficiency. Therm. Sci. 14(Suppl.), S221–S230 (2010)

    Article  Google Scholar 

  2. Belghazi, H.: Analytical solution of unsteady heat conduction in a two-layered material in imperfect contact subjected to a moving heat source, Ph.D. thesis, University of Limoges, Limoges (2010)

  3. Nakatsuji, T., Okubo, K., Fujii, T., Sasada, M., Noguchi, Y.: Study on Crack Initiation at Small Holes of One-piece Brake Discs. Society of Automotive Engineers, Inc, Humble, 2002-01-0926 (2002)

  4. Valvano, T., Lee, K.: An Analytical Method to Predict Thermal Distortion of a Brake Rotor. Society of Automotive Engineers, Inc, Humble, 2000-01-0445 (2000)

  5. Hudson, M.D., Ruhl, R.L.: Ventilated Brake Rotor Air Flow Investigation. Society of Automotive Engineers, Inc, Humble, 1997-01-033 (1997)

  6. Denape, J., Laraqi, N.: Aspect thermique du frottement: mise en évidence expérimentale et éléments de modélisation. Mec. Ind. 1, 563–579 (2000)

    Google Scholar 

  7. Hamraoui, M.: Thermal behaviour of rollers during the rolling process. Appl. Therm. Eng. 29(11–12), 2386–2390 (2009)

    Article  Google Scholar 

  8. Hamraoui, M., Zouaoui, Z.: Modelling of heat transfer between two rollers in dry friction. Int. J. Therm. Sci. 48(6), 1243–1246 (2009)

    Article  Google Scholar 

  9. Laraqi, N.: Velocity and relative contact size effect on the thermal constriction resistance in sliding solids. ASME J. Heat Transf. 119, 173–177 (1997)

    Article  CAS  Google Scholar 

  10. Yapıcı, H., Genç, M.S., Özısık, G.: Transient temperature and thermal stress distributions in a hollow disk subjected to a moving uniform heat source. J. Therm. Stress 31, 476–493 (2008)

    Article  Google Scholar 

  11. Laraqi, N., Alilat, N., Garcia-de-Maria, J.M., Baïri, A.: Temperature and division of heat in a pin-on-disc frictional device—exact analytical solution. Wear 266(7–8), 765–770 (2009)

    Article  CAS  Google Scholar 

  12. Bauzin, J.G., Laraqi, N.: Simultaneous estimation of frictional heat flux and two thermal contact parameters for sliding solids. Numer. Heat Transf. 45(4), 313–328 (2004)

    Article  Google Scholar 

  13. Baïri, A., Garcia-de-Maria, J.M., Laraqi, N.: Effect of thickness and thermal properties of film on the thermal behavior of moving rough interfaces. Eur. Phys. J. Appl. Phys. 26(1), 29–34 (2004)

    Article  Google Scholar 

  14. Mijuca, D.M., Iberna, A.M., Medjo, B.I.: A new multifield finite element method in steady state heat analysis. Therm. Sci. 9(1), 111–130 (2005)

    Article  Google Scholar 

  15. Zhang, L., Yang, Q., Weichert, D., Tan, N.: Simulation and analysis of thermal fatigue based on imperfection model of brake discs. Beijing Jiaotong Univ. PAMM Proc. Appl. Math. Mech. 9, 533–534 (2009)

    Article  Google Scholar 

  16. Fiche U.I.C. 541-3: FREIN—Frein à disques et garnitures de frein à disques, 4e édition, 1 July 1993

  17. Saumweber, E.: Temperaturberechnung in Bremsscheiben fürein beliebiges Fahrprogramm, Leichtbau der Verkehrsfahrzeuge, Heft 3, Augsburg (1969)

  18. Cruceanu, C.: Frâne pentru vehicule feroviare (Brakes for railway vehicles). MATRIXROM (ed.), Bucureşti, ISBN 978-973-755-200-6 (2007)

  19. Reimpel, J.: Technologie de freinage. Vogel Verlag, Würzburg (1998)

    Google Scholar 

  20. Gotowicki, P.F., Nigrelli, V., Mariotti, G.V.: Numerical and experimental analysis of a pegs-wing ventilated disk brake rotor, with pads and cylinders. In: 10th EAEC European Automotive Congress—Paper EAEC05YUAS04—P 5, June (2005)

  21. Yu, H., et al.: Study on temperature distribution due to freezing and thawing at the Fengman concrete gravity dam. Therm. Sci. 15(Suppl. 1), s27–s32 (2011)

    Article  Google Scholar 

  22. Sergerlind, L.J.: Applied Finite Element Analysis. Wiley, New York (1984)

    Google Scholar 

  23. Hinton, E., Owen, D.R.J.: An Introduction to Finite Element Computations. Pineridge Press, Swansea (1981)

    Google Scholar 

  24. Versteeg, H.K., Malalasekera, W.: An Introduction to Computational Fluid Mechanics. The Finite Volume Method. Pearson, Prentice Hall (1995)

    Google Scholar 

  25. Ansys v.11 User’Manual Guide. ANSYS, Inc., Houston, USA (1996)

  26. Nouby, M., Srinivasan, K. (2009). Parametric studies of disc brake squeal using finite element approach. J. Mek. No. 29, 52–66 (2009)

    Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Ali Belhocine.

Rights and permissions

Reprints and permissions

About this article

Cite this article

Belhocine, A., Bouchetara, M. Thermal–Mechanical Coupled Analysis of a Brake Disk Rotor. J Fail. Anal. and Preven. 13, 167–176 (2013). https://doi.org/10.1007/s11668-012-9634-5

Download citation

  • Received:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s11668-012-9634-5

Keywords

Navigation