Journal of Failure Analysis and Prevention

, Volume 12, Issue 3, pp 273–280 | Cite as

Analysis of Degradation and Failure Mechanisms that Develop in Hot Forging Die

  • Fayçal Njeh
  • Mohamed Kchaou
  • Riadh ElleuchEmail author
  • Foued El Halouani
Technical Article---Peer-Reviewed


A failed die, used to forge gas valves, was analyzed using macroscopic and microscopic equipment on some specimens. Fatigue cracks on the die were evidently observed on all the surfaces of the die. Many processes were found to be major contributors to have caused the die failure. Oxidation was observed in some areas, especially on plane surfaces and thin sections. Surface layers of tools at the tool-workpiece interface were not only exposed to high mechanical stresses but also to severe temperature cycles, which could have led to loss of strength and hardness. Metallographic analysis revealed that the oxide layers consisted of different diffusion layers which accelerated thermal fatigue mechanisms.


Degradation Forging Wear Fatigue Die 



The authors wish to thank the management and the employees of SOPAL Society for their cooperation and assistance in the preparation of samples for laboratory analysis.


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Copyright information

© ASM International 2012

Authors and Affiliations

  • Fayçal Njeh
    • 1
    • 2
  • Mohamed Kchaou
    • 1
    • 2
  • Riadh Elleuch
    • 1
    • 2
    Email author
  • Foued El Halouani
    • 1
    • 2
  1. 1.Laboratoire des Systèmes Electro-Mécaniques (LASEM), Ecole Nationale d’Ingénieurs de SfaxSfaxTunisia
  2. 2.Université de SfaxSfaxTunisia

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