Skip to main content

Advertisement

Log in

Damage and Residual Life Assessment of Bends for X20CrMoV12.1 Main Steam Pipe after Long-Term Service

  • Case History---Peer-Reviewed
  • Published:
Journal of Failure Analysis and Prevention Aims and scope Submit manuscript

Abstract

The bent sections from a main steam pipe in a thermal power plant in Shanghai were examined after 165,000 h service at 550 °C under 13.73 MPa pressure. The residual life of the bend sections is determined by evaluation of the service stresses and testing to obtain creep rupture data. Metallographic analysis and tensile, impact, and hardness tests are also conducted. These combined tests show that the properties of the steel deteriorated during service, displaying embrittlement tendencies; the corresponding microstructures exhibit grain boundary weakening and creep damage characteristics. However, considering no evidence of localized damage in the form of creep cavitation or surface cracks was observed in the examined parts, considering the residual life of the bends at service condition, they are adequate for an additional 44,000 h of operation. It is recommended that a health assessment should be taken after 25,000 h service exposure for safety reasons.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Institutional subscriptions

Fig. 1
Fig. 2
Fig. 3
Fig. 4

Similar content being viewed by others

References

  1. Masuyama, F., Nishimura, N., Sasada, A.: CAMP-ISIJ, 11, 614 (1998).

    Google Scholar 

  2. Ennis, J.P.: Creep strengthening mechanisms in high chromium steels. In: Bakker, W.T., Parker, J.D. (editors). Proceedings of the Third Conference on Advances in Materials. Technology for Fossil Power Plants. London (UK): The Institute of Materials, pp. 187–194 (2001).

  3. Sawada, K., Maruyama, K., Hasegawa, Y., Muraki, T.: Creep life assessment of high chromium ferritic steels by recovery of martensitic lath structure. Proceedings of Eighth International Conf. on Creep and Fracture of Engineering Materials and Structures, Tsukuba, Japan, Nov. 1–5, 1999.

  4. Hu, Z.F., Wu, X.F., Wang, C.X.: HRTEM study on precipitates in high CoNi steel. J. Mater. Sci. & Tech. 20, 425/528 (2004).

    Google Scholar 

  5. Vodarek, V., Strang, A.: Effect of nickel on the precipitation processes in 12CrMoV steels during creep at 550 °C. Scr. Mater. 38, 101 (1998).

    Article  CAS  Google Scholar 

  6. Ennis, P.J., Zielinska-Lipiec, A., Filemonowicz, A.: Quantitative comparison of the microstructure of high chromium steels for advanced power stations. In: Strang, A., Cawley, J., Greenwoof, G.W. (editors): Microstructure of High Temperature Materials, No. 2, The Institute of Materials, London, U.K., pp. 135–143 (1998).

    Google Scholar 

  7. Hu, Z.F., Yang, Z.G.: An investigation of the embrittlement in X20CrMoV12.1 power plant steel after long-term service exposure at elevated temperature. Mater. Sci. Eng. A, 383, 224–228 (2004).

    Article  Google Scholar 

  8. Chan, R.W., Haasen, P.: Physical Metallurgy, part 2 [M], North-Holland Physics Publishing, Netherlands (1983).

  9. Hu, Z.F., Yang, Z.G.: Identification of the precipitates by TEM and EDS in X20CrMoV12.1 for long-term service at elevated temperature. J. Mater. Eng. Perform. 12(1), 106–111 (2003).

    Article  CAS  Google Scholar 

  10. European Standard: EN10216-2, Seamless steel tubes for pressure purpose—Technical delivery conditions, Part 2: Non alloy and alloy steel tubes with specified elevated temperature properties.

  11. Weber, J., Klenk, A., Rieke, M.A.: new method of strength calculation and lifetime prediction of pipe bends operating in the creep range. Int. J. Pressure Vessels Piping 82, 77–84 (2005).

    Article  Google Scholar 

Download references

Acknowledgments

This work was supported by the National Natural Science Foundation of China under contract no. 50771073 and National Basic Research Program of China under contract no. 2007CB714705.

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Zheng-Fei Hu.

Rights and permissions

Reprints and permissions

About this article

Cite this article

Hu, ZF., Yang, ZG., He, GQ. et al. Damage and Residual Life Assessment of Bends for X20CrMoV12.1 Main Steam Pipe after Long-Term Service. J Fail. Anal. and Preven. 8, 41–47 (2008). https://doi.org/10.1007/s11668-007-9106-5

Download citation

  • Received:

  • Revised:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s11668-007-9106-5

Keywords

Navigation