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Effect of length of carbon nanotubes on electromagnetic interference shielding and mechanical properties of their reinforced epoxy composites

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Abstract

The high performance-multiwalled carbon nanotubes (MWCNTs) reinforced epoxy resin nanocomposites have been fabricated using industrially viable fast process of dispersion with high speed homogenizer (~30,000 rpm). This high energy homogenizer was found to be a successful technique for uniformly dispersion of MWCNTs and confirmed by scanning electron microscopy. Herein, two different lengths of MWCNTs, i.e., long length of ~350 μm aligned bundle (l-MWCNT) and short length of 1.5 μm (s-MWCNT) were used as reinforcement in epoxy resin. The effect of length of MWCNTs on the mechanical, electrical, and electromagnetic interference (EMI) shielding properties of MWCNTs/epoxy nanocomposites is investigated. The percolation threshold was obtained at 0.02 wt% for l-MWCNT compared to 0.11 for s-MWCNT. Due to very low percolation threshold and enhanced electrical conductivity (1.37 × 10−3 S cm−1 for 0.5 wt% l-MWCNT and 0.95 × 10−3 S cm−1 for 0.5 wt% s-MWCNT), absorption dominated EMI shielding effectiveness was achieved −16 dB for l-MWCNT compared to −11.5 dB for s-MWCNT with 0.5 wt% loading in Ku-band (12.4–18 GHz). This is the highest reported value for MWCNTs-epoxy composites for low loading level of 0.5 wt% at 2.5-mm thickness. In addition to this, flexural strength of the composites was found to be 125 MPa at 0.3 wt% for l-MWCNT and 113 MPa at 0.3 wt% for s-MWCNT from 95 MPa of pure cured epoxy suggesting the usefulness of this of material as strong microwave absorber.

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Acknowledgments

The authors wish to express their gratitude to Prof. R. C. Budhani, Director NPL, to accord his permission to publish the results. Authors would like to thank to Mr. K. N. Sood and Mr. Jay Tawale for their support in carrying out SEM.

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Correspondence to B. P. Singh.

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Singh, B.P., Saini, K., Choudhary, V. et al. Effect of length of carbon nanotubes on electromagnetic interference shielding and mechanical properties of their reinforced epoxy composites. J Nanopart Res 16, 2161 (2014). https://doi.org/10.1007/s11051-013-2161-9

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  • DOI: https://doi.org/10.1007/s11051-013-2161-9

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