Skip to main content
Log in

Improvement of acid resistance of Portland cement pastes using rice husk ash and cement kiln dust as additives

  • Published:
Journal of Thermal Analysis and Calorimetry Aims and scope Submit manuscript

Abstract

This paper represents a laboratory study on the acid resistance of hardened ordinary Portland cement (OPC) and blended OPC pastes at two different curing temperatures. The blended materials used are rice husk ash (RHA) and cement kiln dust (CKD). The blended cement pastes were prepared using a water/solid (W/S) ratio of 0.3. The effects of immersion in deionized water (pH 7) and sulfuric acid solutions (pH 1, 2 and 3) at two temperatures (20 and 50 °C) on the compressive strength and phase composition of the various hardened blended cement pastes were studied. The results of compressive strength revealed that the increase of curing temperature from 20 to 50 °C resulted in increase the reduction of compressive strength due to acid attack up 2 months, but the resistance to sulfuric acid attack increases after that time due to the formation of crystalline calcium silicate hydrates (CSH) which have higher resistance to acid attack than the amorphous CSH formed at the early ages of hydration. The presence of RHA and CKD improves the resistance to sulfuric acid attack at both curing conditions. From the results of X-ray diffraction analysis and differential scanning calorimetric technique curves, the main hydration products identified are CSH, portlandite, and calcium sulfoaluminate hydrates.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6
Fig. 7
Fig. 8
Fig. 9
Fig. 10

Similar content being viewed by others

References

  1. Vladimir Z, Adolf B. Acid attack of cement based materials—a review, part 1: principle of acidic attack. Constr Build Mater. 2001;15:331–40.

    Article  Google Scholar 

  2. ACI Committee 201. Quid to durable concrete American Concrete Institute, Report of ACI Committee. Detroit: ACI 201.2R-77, DETER 1982;37.

  3. Jahani F, Devinny J, Mansfeld F, Rosen IG, Sun Z, Wang C. Investigations of sulfuric acid corrosion of concrete. I: modeling and chemical observations. J Environ Eng. 2001;127:572–9.

    Article  CAS  Google Scholar 

  4. Jahani F, Devinny J, Mansfeld F, Rosen IG, Sun Z, Wang C. Investigations of sulfuric acid corrosion of concrete. II: electrochemical and visual observations. J Environ Eng. 2001;127:580–4.

    Article  CAS  Google Scholar 

  5. Tulliani JM, Montanaro L, Negro A, Collepardi M. Sulfate attack of concrete building foundations induced by sewage waters. Cem Concr Res. 2002;32:843–9.

    Article  CAS  Google Scholar 

  6. Torres SM, Sharp JH, Swamy RN, Lynsdale CJ, Huntley SA. Long term durability of Portland-limestone cement mortars exposed to magnesium sulfate attack. Cem Concr Res. 2003;25:947–54.

    Article  CAS  Google Scholar 

  7. Vipulanandan C, Liu J. Glass–fiber mat-reinforced epoxy coating for concrete in sulfuric acid environment. Cem Concr Res. 2002;32:205–10.

    Article  CAS  Google Scholar 

  8. Girardi F, Vaona W, Di Maggio R. Resistance of different types of concretes to cyclic sulfuric acid and sodium sulfate attack. Cem Concr Comp. 2010;32:595–602.

    Article  CAS  Google Scholar 

  9. Delagrave A, Pigeon M, Revertégat E. Influence of chloride ions and pH level on the durability of high performance cement pastes. Cem Concr Res. 1994;24:1433–43.

    Article  CAS  Google Scholar 

  10. Allahverdi A, František Š. Gypsum -free Portland cement, an alkali-activated material suitable for acid corrosion protection. Proc. 3rd Int. conference on alkali activated materials, Prague, Czech Republic 2007; p. 39–53, June 21–22.

  11. Allahverdi A, Škvára F. Acidic corrosion of hydrated cement based materials, part 1; mechanism of the phenomenon. Ceram Silik. 2000;44(3):114–20.

    CAS  Google Scholar 

  12. Kosmatka SH, Kerkhoff B, Panarese WC. Design and control of concrete mixtures. Skokie, IL: Portland Cement Association; 2003.

    Google Scholar 

  13. De Belie N, Debruyckere M, Van Nieuwenburg D, De Blaere B. Attack of concrete floors in pig houses by feed acids: influence of fly ash addition and cement-bound. Surf Layer. 1997;68(2):101–8.

    Google Scholar 

  14. Zhen-Tian C, Xiu-Jiang S, Robert M, Marton M. Using limestone aggregates and different cements for enhancing resistance of concrete to sulphuric acid attack. Cem Concr Res. 2005;35:1486–94.

    Article  Google Scholar 

  15. Durning TA, Hicks MC. Using microsilica to increase concrete’s resistance to aggressive chemicals. Concr Int. 1991;13(3):42–8.

    CAS  Google Scholar 

  16. Kazuyuk T, Mitsunor K. Effects of fly ash and silica fume on the resistance of mortar to sulphuric acid and sulphate attack. Cem Concr Res. 1994;24(2):361–70.

    Article  Google Scholar 

  17. Mehta PK. Studies of chemical resistance of low water/cement ratio concretes. Cem Concr Res. 1985;15(6):969–78.

    Article  CAS  Google Scholar 

  18. Fattuhi NI, Hughes BP. Ordinary Portland cement mixes with selected admixtures subjected to sulphuric acid attack. ACI Mater J. 1988;85(6):512–8.

    CAS  Google Scholar 

  19. Caballero CE, Sanchez E, Cano U, Gonzalez JG, Castano V. On the effect of fly ash on the corrosion properties of reinforced mortars. Corros Rev. 2000;18(2–3):105–12.

    CAS  Google Scholar 

  20. Tamimi AK. High performance concrete mix for an optimum protection in acidic conditions. Mater Struct. 1997;30:188–91.

    Article  Google Scholar 

  21. Cook DJ. Rice husk ash concrete technology and design, cement replacement materials, vol. 3. London: Surrey University Press; 1986. p. 171–196.

  22. Paya J, Monzo J, Borrachero MV, Mellado A, OrdonÄez LM. Determination of amorphous silica in rice husk ash by a rapid analytical method. Cem Concr Res. 2001;31:227–31.

    Article  Google Scholar 

  23. Amin MS, Habib AO, Abo-El-Enein SA. Hydrothermal characteristics of high slag cement pastes made with and without silica sand. Adv Cem Res. 2012;24(1):23–31.

    Article  CAS  Google Scholar 

  24. Kondo R, Abo-El-Enein SA, Daimon M. Kinetics and mechanism of hydrothermal reaction of granulated blast furnace slag. Bull Chem Soc Jpn. 1975;48:222–6.

    Google Scholar 

  25. Heikal M, Morsy MS, El-Shimy E, Abo-El-Enein SA. L’industria italiana del Cemento. 2004;800:614–24.

    Google Scholar 

  26. El-Gamal SMA, Hashem FS, Amin MS. Thermal resistance of hardened cement pastes containing vermiculite and expanded vermiculite. J Therm Anal Calorim. 2011. doi:10-1007/s10973-011-1680-9.

  27. Morsy MS, Galal AF, Abo-El-Enein SA. Effect of temperature on phase composition and microstructure of artificial pozzolana cement pastes containing burnt kaolinite clay. Cem Concr Res. 1998;28(8):1157–63.

    Article  CAS  Google Scholar 

  28. Hidalgo A, Garcia JL, Alonso MC, Fernandez L, Andrade C. Microstructure development in mixes of calcium aluminate cement with silica fume or fly ash. J Therm Anal Calorim. 2009;96(2):335–45.

    Article  CAS  Google Scholar 

  29. Chaipanich A, Nochaiya T. Thermal analysis and microstructure of Portland cement–fly ash–silica fume pastes. J Therm Anal Calorim. 2010;99:487–93.

    Article  CAS  Google Scholar 

  30. Nochaiya T, Wongkeo W, Pimraksa K, Chaipanich A. Microstructural, physical, and thermal analysis of Portland cement–fly ash–calcium hydroxide blended pastes. J Therm Anal Calorim. 2010;100:101–8.

    Article  CAS  Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to S. M. A. El-Gamal.

Rights and permissions

Reprints and permissions

About this article

Cite this article

Hashem, F.S., Amin, M.S. & El-Gamal, S.M.A. Improvement of acid resistance of Portland cement pastes using rice husk ash and cement kiln dust as additives. J Therm Anal Calorim 111, 1391–1398 (2013). https://doi.org/10.1007/s10973-012-2458-4

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s10973-012-2458-4

Keywords

Navigation