Abstract
A comparative study of hierarchical ZSM-5 materials including nanosized ZSM-5 (Nano-ZSM-5), nanosized ZSM-5/SBA-15 composite (Com-ZSM-5) and mesoporous ZSM-5 (Meso-ZSM-5) for the enhanced cracking of bulky hydrocarbons is reported. The studied materials were thoroughly characterized by XRD, SEM, TEM, N2-sorption, AAS, ICP-AES, NH3-TPD, FTIR of adsorbed pyridine before being tested in the cracking of 1,3,5 tri-isopropyl-benzene (TIPB) as a representative of bulky hydrocarbons. It was found that all synthesized hierarchical ZSM-5 materials exhibit the preservation of intrinsic, strong Brønsted acidity of ZSM-5 along with the enlarged external/mesoporous surface. The catalytic test results show that these hierarchical ZSM-5 materials indeed promote successive cracking reactions, leading to the enhanced TIPB conversion and selectivity to the deep cracking products, i.e. cumene and benzene compared to those of bulk, commercial ZSM-5. However, the development of mesoporosity by reducing the crystal size of ZSM-5 appears limited (Smeso = 134 m2 g−1). As a result, Nano-ZSM-5 affords only the moderate TIPB conversion and selectivity to deep cracking products (ca. 70% and ca. 20% respectively). Remarkably, the introduction of either intercrystalline mesopores by dispersion of Nano-ZSM-5 in the mesoporous SBA-15 analog matrix (Com-ZSM-5) or intracrystalline mesopores by the alkaline-acid treatments (Meso-ZSM-5) significantly improves the external/mesoporous surface (Smeso = 233–297 m2 g−1), giving rise to both the high TIPB conversion and selectivity to the deep cracking products (ca. 90% and ca. 25% respectively).
Similar content being viewed by others
References
E.T.C. Vogt, B.M. Weckhuysen, Fluid catalytic cracking: recent developments on the grand old lady of zeolite catalysis. Chem. Soc. Rev. 44, 7342–7370 (2015)
N.V. Choudary, B.L. Newalkar, Use of zeolites in petroleum refining and petrochemical processes: recent advances. J Porous Mater. 18, 685–692 (2011)
J. Pérez-Ramírez, C.H. Christensen, K. Egeblad, C.H. Christensen, J.C. Groen, Hierarchical zeolites: enhanced utilisation of microporous crystals in catalysis by advances in materials design. Chem. Soc. Rev. 37, 2530–2542 (2008)
K. Möller, T. Bein, Mesoporosity: a new dimension for zeolites. Chem. Soc. Rev. 42, 3689–3707 (2013)
V. Valtchev, L. Tosheva, Porous nanosized particles: preparation, properties, and applications. Chem. Rev. 8, 6734–6760 (2013)
J. Čejka, S. Mintova, Perspectives of micro/mesoporous composites in catalysis. Catal. Rev. Sci. Eng. 49, 457–509 (2007)
W. Schwieger, A.G. Machoke, T. Weissenberger, A. Inayat, T. Selvam, M. Klumpp, A. Inayat, Hierarchy concepts: classification and preparation strategies for zeolite containing materials with hierarchical porosity. Chem. Soc. Rev. 45, 3353–3376 (2016)
X.H. Vu, U. Armbruster, A. Martin, Micro/mesoporous zeolitic composites: recent developments in synthesis and catalytic applications. Catalysts 6, 183 (2016)
D. Verboekend, J. Pérez-Ramírez, Design of hierarchical zeolite catalysts by desilication. Catal. Sci. Technol. 1, 879–890 (2011)
P. Morales-Pacheco, J.M. Domínguez, L. Bucio, F. Alvarez, U. Sedran, M. Falco, Synthesis of FAU(Y)- and MFI(ZSM5)-nanosized crystallites for catalytic cracking of 1,3,5-triisopropylbenzene. Catal. Today 166, 25–38 (2011)
H. Awala, J.P. Gilson, R. Retoux, P. Boullay, J.M. Goupil, V. Valtchev, S. Mintova, Template-free nanosized faujasite-type zeolites. Nat. Mater. 14, 447–451 (2015)
Y. Ni, A. Sun, X. Wu, G. Hai, J. Hu, T. Li, G. Li, Facile synthesis of hierarchical nanocrystalline ZSM-5 zeolite under mild conditions and its catalytic performance. J. Colloid Interface Sci. 361, 521–526 (2011)
A. Petushkov, S. Yoon, S.C. Larsen, Synthesis of hierarchical nanocrystalline ZSM-5 with controlled particle size and mesoporosity. Micropor. Mesopor. Mater. 137, 92–100 (2011)
X.H. Vu, U. Bentrup, M. Hunger, R. Kraehnert, U. Armbruster, A. Martin, Direct synthesis of nanosized-ZSM-5/SBA-15 analog composites from preformed ZSM-5 precursors for improved catalytic performance as cracking catalyst. J. Mater. Sci. 49, 5676–5689 (2014)
X.H. Vu, M. Hunger, U. Armbruster, A. Martin, Influence of initial Si/Al ratios on the structural, acidic and catalytic properties of nanosized-ZSM-5/SBA-15 analog composites prepared from ZSM-5 precursors. J porous Mater. (2017). https://doi.org/10.1007/s10934-017-0514-y
M.S. Aghakhani, A.A. Khodadadi, Sh Najafi, Y. Mortazavi, Enhanced triisopropylbenzene cracking and suppressed coking on tailored composite of Y-zeolite/amorphous silica–alumina catalyst. J. Ind. Eng. Chem. 20, 3037–3045 (2014)
A. Ishihara, K. Kimura, A. Owaki, K. Inui, T. Hashimoto, H. Nasu, Catalytic cracking of VGO by hierarchical ZSM-5 zeolite containing mesoporous silica–aluminas using a Curie point pyrolyzer. Catal. Commun. 28, 163–167 (2012)
K.A. Tarach, K. Góra-Marek, J. Martinez-Triguero, I. Melián-Cabrera, Acidity and accessibility studies of desilicated ZSM-5 zeolites in terms of their effectiveness as catalysts in acid-catalyzed cracking processes. Catal. Sci. Technol. 7, 858–873 (2017)
M. Ogura, S. Shinomiya, J. Tateno, Y. Nara, M. Nomura, E. Kikuchi, M. Matsukata, Alkali-treatment technique: new method for modification of structural and acid-catalytic properties of ZSM-5 zeolites. Appl. Catal. A 219, 33–43 (2001)
X.H. Vu, T.T. Truong, U. Armbruster, A. Martin, Influence of post-synthetic treatments of aluminum-rich ZSM-5 on the catalytic cracking of bulky hydrocarbons at low temperature. Reac Kinet Mech Cat (2017). https://doi.org/10.1007/s11144-017-1317-5
G. Gil, L. Mokrzycki, B. Sulikowski, Z. Olejniczak, S. Walas, Desilication of ZSM-5 and ZSM-12 zeolites: impact on textural, acidic and catalytic properties. Catal. Today 152, 24–32 (2010)
C. Li, Y. Wang, Y. Guo, X. Liu, Y. Guo, Z. Zhang, Y. Wang, G. Lu, Synthesis of highly ordered, extremely hydrothermal stable SBA-15/Al-SBA-15 under the assistance of sodium chloride. Chem. Mater. 19, 173–178 (2006)
P. Losch, T.C. Hoff, J.F. Kolb, C. Bernardon, J.P. Tessonnier, B. Louis, Mesoporous ZSM-5 zeolites in acid catalysis: top-down vs. bottom-up approach. Catalysts 7, 225 (2017)
C. Moterra, G. Magnacca, V. Bolis, On the critical use of molar absorption coefficients for adsorbed species: the methanol/silica system. Catal. Today 70, 43–58 (2001)
S. Al-Khattaf, H. de Lasa, The role of diffusion in alkyl-benzenes catalytic cracking. Appl. Catal. A 226, 139–153 (2002)
S. Al-Khattaf, J.A. Atias, K. Jarosch, H. de Lasa, Diffusion and catalytic cracking of 1,3,5 triisopropylbenzene in FCC catalysts. Chem. Eng. Sci. 57, 4909–4920 (2002)
L. Zhao, B. Shen, J. Gao, C. Xu, Investigation on the mechanism of diffusion in mesopore structured ZSM-5 and improved heavy oil conversion. J. Catal. 258, 228–234 (2008)
Acknowledgements
The authors would like to thank Dr. M.-M. Pohl for recording TEM images; R. Kraehnert for SEM measurements; Dr. U. Bentrup for IR of adsorbed pyridine studies; Mr. R. Eckelt for N2-adsorption and desorption measurements; Dr. A. Martin is acknowledged for his valuable advice on the experimental design and result discussion. H. X. Vu thanks Ton Duc Thang University and Leibniz-Institut für Katalyse for financial support.
Author information
Authors and Affiliations
Corresponding author
Rights and permissions
About this article
Cite this article
Vu, X.H., Truong, T.T. & Armbruster, U. Enhanced cracking of bulky hydrocarbons over hierarchical ZSM-5 materials: a comparative study. J Porous Mater 26, 175–184 (2019). https://doi.org/10.1007/s10934-018-0633-0
Published:
Issue Date:
DOI: https://doi.org/10.1007/s10934-018-0633-0