Skip to main content
Log in

Green and facile preparation of superhydrophobic cotton fabric using cationic POSS/PDMS-modified polyacrylate emulsion for oil–water separation

  • Chemical routes to materials
  • Published:
Journal of Materials Science Aims and scope Submit manuscript

Abstract

Superhydrophobic cotton fabric was prepared by coating fluorine-free cationic polyhedral oligomeric siloxane/polydimethylsiloxane-modified polyacrylate emulsion using the pad-bath method. Due to the successful introduction of heptaoctylmethacryloxypropyl polyhedral oligomeric siloxane and monovinyl polydimethylsiloxane, the film with a rough structure and low surface energy was formed on the cotton fabric surface, exhibiting excellent superhydrophobicity with a water contact angle of 161°. Additionally, the finished cotton fabric showed exceptional self-cleaning and anti-foiling abilities. The finished cotton fabric had a separation efficiency of over 97% for oil–water mixtures and maintained a high separation efficiency of over 96% after 20 cycles of separating the n-hexane/water mixture. In addition, the separation of different water-in-oil emulsions was achieved by overlapping three layers of finished cotton fabric. This suggests that the as-prepared superhydrophobic cotton fabric will be a promising material in application for treating oil–water mixtures and water-in-oil emulsions due to the low-cost, simple fabrication method and the superior separation capabilities.

Graphical abstract

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Scheme 1
Figure 1
Figure 2
Figure 3
Figure 4
Figure 5
Figure 6
Figure 7
Figure 8
Figure 9
Figure 10
Figure 11
Figure 12
Figure 13
Figure 14
Figure 15

Similar content being viewed by others

Data availability

Data will be made available on request.

References

  1. Peng Y, Liu Y, Dai J, Cao L, Liu X (2020) A sustainable strategy for remediation of oily sewage: clean and safe. Sep Purif Technol 240:116592. https://doi.org/10.1016/j.seppur.2020.116592

    Article  CAS  Google Scholar 

  2. Vsquez L, Dziza K, Loo S, Binas V, Stefa S, Kiriakidis GA, Athanassiou DF (2022) Highly performant nanocomposite cryogels for multicomponent oily wastewater filtration. Sep Purif Technol 303:122252. https://doi.org/10.1016/j.seppur.2022.122252

    Article  CAS  Google Scholar 

  3. Zhang R, Zhou Z, Chang Z, Dai X, Chen L, Dai J (2021) Superhydrophilic, underwater superoleophobic and self-cleaning nickel composite mesh via simultaneous acid etching and in-situ growth of Prussian blue analogue for oil-water separation. Colloids Surf A Physicochem Eng Aspects 627:127140. https://doi.org/10.1016/j.colsurfa.2021.127140

    Article  CAS  Google Scholar 

  4. Liu M, Chen J, Cai X, Han Y, Xiong S (2018) Oil–water pre-separation with a novel axial hydrocyclone. Chin J Chem Eng 26(1):60–66. https://doi.org/10.1016/j.cjche.2017.06.021

    Article  CAS  Google Scholar 

  5. Abidli A, Huang Y, Park C (2020) In situ oils/organic solvents cleanup and recovery using advanced oil-water separation system. Chemosphere 260:127586. https://doi.org/10.1016/j.chemosphere.2020.127586

    Article  CAS  Google Scholar 

  6. Al-Maas M, Hussain A, Matar J, Ponnamma D, Hassan M, Maadeed M, Alamgir K, Adham S (2021) Validation and application of a membrane filtration evaluation protocol for oil-water separation. J Water Process Eng 43:102185. https://doi.org/10.1016/j.jwpe.2021.102185

    Article  Google Scholar 

  7. Abdullahi B, Ahmed E, Abdulgader H, Alghunaimi F, Saleh T (2020) Facile fabrication of hydrophobic alkylamine intercalated graphene oxide as absorbent for highly effective oil-water separation. J Mol Liq 325:115057. https://doi.org/10.1016/j.molliq.2020.115057

    Article  CAS  Google Scholar 

  8. Li R, Rao L, Zhang J, Shen L, Xu Y, You X, Liao B, Lin H (2021) Novel in-situ electroflotation driven by hydrogen evolution reaction (HER) with polypyrrole (PPy)-Ni-modified fabric membrane for efficient oil/water separation. J Membr Sci 635:119502. https://doi.org/10.1016/j.memsci.2021.119502

    Article  CAS  Google Scholar 

  9. Kundu P, Mishra IM (2013) Removal of emulsified oil from oily wastewater (oil-in-water emulsion) using packed bed of polymeric resin beads. Sep Purif Technol 118:519–529. https://doi.org/10.1016/j.seppur.2013.07.041

    Article  CAS  Google Scholar 

  10. Saththasivam J, Loganathan K, Sarp S (2016) An overview of oil-water separation using gas flotation systems. Chemosphere 144:671–680. https://doi.org/10.1016/j.chemosphere.2015.08.087

    Article  CAS  Google Scholar 

  11. Yang J, Long F, Wang R, Zhang X, Yang Y, Hu W, Liu L (2021) Design of mechanical robust superhydrophobic Cu coatings with excellent corrosion resistance and self-cleaning performance inspired by lotus leaf. Colloids Surf A Physicochem Eng Aspects 627:127154. https://doi.org/10.1016/j.colsurfa.2021.127154

    Article  CAS  Google Scholar 

  12. Luan K, He M, Xu B, Wang P, Zhou J, Hu B, Jiang L, Liu H (2021) Spontaneous directional self-cleaning on the feathers of the aquatic bird anser cygnoides domesticus induced by a transient superhydrophilicity. Adv Funct Mater 31:2010634. https://doi.org/10.1002/adfm.202010634

    Article  CAS  Google Scholar 

  13. Han Z, Fu J, Wang Z, Wang Y, Li B, Mu Z, Zhang J, Niu S (2017) Long-term durability of superhydrophobic properties of butterfly wing scales after continuous contact with water. Colloids Surf A Physicochem Eng Asp 518:139–144. https://doi.org/10.1016/j.colsurfa.2017.01.030

    Article  CAS  Google Scholar 

  14. Zhang Z, Wang H, Liang Y, Li X, Ren L, Cui Z, Luo C (2018) One-step fabrication of robust superhydrophobic and superoleophilic surfaces with self-cleaning and oil/water separation function. Sci Rep 8:3869. https://doi.org/10.1038/s41598-018-22241-9

    Article  CAS  Google Scholar 

  15. Huang W, Huang J, Guo Z, Liu W (2022) Icephobic/anti-icing properties of superhydrophobic surfaces. Adv Colloid Interface Sci 304:102658. https://doi.org/10.1016/j.cis.2022.102658

    Article  CAS  Google Scholar 

  16. Xin L, Li P, Li H, Sun W, Zhang C, Zhang K, Yin X, Yu S (2023) Fabrication of decoupling coatings with robustness and superhydrophobicity for anti-icing and anti-corrosion applications. J Mater Sci 58(13):6038–6054. https://doi.org/10.1007/s10853-023-08410-w

    Article  CAS  Google Scholar 

  17. Pang Y, Yu Z, Chen H, Xiang Q, Wang Q, Xie C, Liu Y (2022) Superhydrophobic polyurethane sponge based on sepiolite for efficient oil/water separation. J Hazard Mater 434:128833. https://doi.org/10.1016/j.jhazmat.2022.128833

    Article  CAS  Google Scholar 

  18. Pan G, Xiao X, Ye Z (2019) Fabrication of stable superhydrophobic coating on fabric with mechanical durability, UV resistance and high oil-water separation efficiency. Surf Coat Technol 360:318–328. https://doi.org/10.1016/j.surfcoat.2018.12.094

    Article  CAS  Google Scholar 

  19. Zhao M, Tao Y, Wang J, He Y (2020) Facile preparation of superhydrophobic porous wood for continuous oil-water separation. J Water Process Eng 36:101279. https://doi.org/10.1016/j.jwpe.2020.101279

    Article  Google Scholar 

  20. Yang Y, Zhao X, Ye L (2023) Facile construction of durable superhydrophobic cellulose paper for oil-water separation. Cellulose 30(5):3255–3265. https://doi.org/10.1007/s10570-023-05074-2

    Article  CAS  Google Scholar 

  21. Bayram F, Mercan E, Karaman M (2021) One-step fabrication of superhydrophobic-superoleophilic membrane by initiated chemical vapor deposition method for oil-water separation. Colloid Polym Sci 299:1469–1477. https://doi.org/10.1007/s00396-021-04870-1

    Article  CAS  Google Scholar 

  22. Barthwal S, Barthwal S, Singh B, Singh N (2020) Multifunctional and fluorine-free superhydrophobic composite coating based on PDMS modified MWCNTs/ZnO with self-cleaning, oil-water separation, and flame retardant properties. Colloids Surf A Physicochem Eng Aspects 597:124776. https://doi.org/10.1016/j.colsurfa.2020.124776

    Article  CAS  Google Scholar 

  23. Zeng Z, Liu Y, Long L, He J, He Y, Wang L, Yang G, Zhang X, Shen F (2022) Fabrication of novel superhydrophilic/underwater superoleophobic composite coatings and study on the relationship between their long-term wettability and excellent oil-water separation performance. Surf Coat Technol 434:128193. https://doi.org/10.1016/j.surfcoat.2022.128193

    Article  CAS  Google Scholar 

  24. Li X, Chen L, Feng D, Weng D, Wang J (2020) Thermally induced, tension-gradient-driven self-assembly of nanoparticle films for superhydrophobicity and oil-water separation. Cell Rep Phys Sci 100220:2666–3864. https://doi.org/10.1016/j.xcrp.2020.100220

    Article  CAS  Google Scholar 

  25. Cao M, Xiao F, Yang Z, Chen Y, Lin L (2022) Construction of polytetrafluoroethylene nanofiber membrane via continuous electrospinning/electrospraying strategy for oil-water separation and demulsification. Sep Purif Technol 287:120575. https://doi.org/10.1016/j.seppur.2022.120575

    Article  CAS  Google Scholar 

  26. Pintossi D, Colombo A, Levi M, Dragonetti C, Turri S, Griffini G (2017) UV-curable fluoropolymers crosslinked with functional fluorescent dyes: the way to multifunctional thin-film luminescent solar concentrators. J Mater Chem A 19:C7TA01692A. https://doi.org/10.1039/c7ta01692a

    Article  CAS  Google Scholar 

  27. Pielichowski K, Njuguna J, Janowski B, Pielichowski J (2006) Polyhedral oligomeric silsesquioxanes (POSS)-containing nanohybrid polymers. Adv Polym Technol 201:225–296. https://doi.org/10.1007/12_077

    Article  CAS  Google Scholar 

  28. Pi P, Hou K, Wen X, Xu S, Cheng J, Xu G, Wang S (2016) A facile one-step fabrication of robust superhydrophobic/superoleophilic cotton fabric using a crosslinkable POSS-containing fluorinated copolymer. Prog Org Coat 101:522–529. https://doi.org/10.1016/j.porgcoat.2016.09.023

    Article  CAS  Google Scholar 

  29. Li H, Miao S, Chen W, Yang X, Li M, Xing T, Zhao Y, Chen G (2021) Durable superhydrophobic and oleophobic cotton fabric based on the grafting of fluorinated POSS through silane coupling and thiol-ene click reaction. Colloids Surf A Physicochem Eng Aspects 630:127566. https://doi.org/10.1016/j.colsurfa.2021.127566

    Article  CAS  Google Scholar 

  30. Liang F, Xu Y, Chen S, Zhu Y, Huang Y, Fei B, Guo W (2022) Fabrication of highly efficient flame-retardant and fluorine-free superhydrophobic cotton fabric by constructing multielement-containing POSS@ZIF-67@PDMS micro-nano hierarchical coatings. ACS Appl Mater Interfaces 14(50):56027–56045. https://doi.org/10.1021/acsami.2c14709

    Article  CAS  Google Scholar 

  31. Xue C, Fan Q, Guo X, An Q, Jia S (2018) Fabrication of superhydrophobic cotton fabrics by grafting of POSS-based polymers on fibers. Appl Surf Sci 465:241–248. https://doi.org/10.1016/j.apsusc.2018.09.156

    Article  CAS  Google Scholar 

  32. Foorginezhad S, Zerafat M (2019) Fabrication of superhydrophobic coatings with self-cleaning properties on cotton fabric based on octa vinyl polyhedral oligomeric silsesquioxane/polydimethylsiloxane (OV-POSS/PDMS) nanocomposite. J Colloid Interface Sci 540:78–87. https://doi.org/10.1016/j.jcis.2019.01.007

    Article  CAS  Google Scholar 

  33. Guo P, Zhao X (2023) Preparing self-cleaning superhydrophobic fiber@POSS garment fabric by UV-curing-induced high surface roughness. J Coat Technol Res 20:249–260. https://doi.org/10.1007/s11998-022-00663-5

    Article  CAS  Google Scholar 

  34. Wang B, Xing L, Xing T, Chen G (2022) Preparation of stable POSS-based superhydrophobic textiles using thiol-ene click chemistry. Polymers 14:1426. https://doi.org/10.3390/polym14071426

    Article  CAS  Google Scholar 

  35. Hong Q, Ma X, Li Z, Chen F, Zhang Q (2016) Tuning the surface hydrophobicity of honeycomb porous films fabricated by star-shaped POSS-fluorinated acrylates polymer via breath-figure-templated self-assembly. Mater Des 96:1–9. https://doi.org/10.1016/j.matdes.2016.01.137

    Article  CAS  Google Scholar 

  36. Liao W, Huang X, Ye L, Lan S, Fan H (2016) Synthesis of composite latexes of polyhedral oligomeric silsesquioxane and fluorine containing poly(styrene-acrylate) by emulsion copolymerization. J Appl Polym Sci 133(21):43455. https://doi.org/10.1002/app.43455

    Article  CAS  Google Scholar 

  37. Tian B, Gao J, Wang C, Huo L (2015) Synthesis of methylacryloypropyl-POSS/poly(fluorine-acrylate) core-shell nanocomposites and effect on thermal properties of materials. Polym Plast Technol Eng 54(8):150411043454007. https://doi.org/10.1080/03602559.2014.979497

    Article  CAS  Google Scholar 

  38. Wang W, Jie X, Fei M, Jiang H (2011) Synthesis of core-shell particles by batch emulsion polymerization of styrene and octavinyl polyhedral oligomeric silsesquioxane. J Polym Res 18(1):13–17. https://doi.org/10.1007/s10965-009-9385-5

    Article  CAS  Google Scholar 

  39. Zhou J, Chen X, Duan H, Ma J, Ma Y (2015) synthesis and characterization of nano-SiO2 modified fluorine-containing polyacrylate emulsifier-free emulsion. Appl Surf Sci 331(3):504–511. https://doi.org/10.1016/j.apsusc.2015.01.098

    Article  CAS  Google Scholar 

  40. Zhang Y, Bei W, Qin Z (2020) Preparation and characterization of soap-free vinyl acetate/butyl acrylate copolymer latex. Materials 13(4):865. https://doi.org/10.3390/ma13040865

    Article  CAS  Google Scholar 

  41. Gong Y, Shao T, Chen L (2020) Preparation and characterization of fluorine-containing soap-free acrylic emulsion. Pigment Resin Technol 50(1):41–47. https://doi.org/10.1108/prt-02-2020-0015

    Article  CAS  Google Scholar 

  42. Zhou J, Wang L (2021) Synthesis and application of functional polyhedral oligomeric silsesquioxane. Text Aux 47(07):6–10

    CAS  Google Scholar 

  43. Pu W, Du D, Liu R, Gu J, Li K, Zhang Y, Liu P (2016) Synthesis and characterization of hyperbranched associative polyacrylamide. RSC Adv 6:39522–39529. https://doi.org/10.1039/c6ra05243f

    Article  CAS  Google Scholar 

  44. Zhou J, Yao H, He R (2018) Synthesis of fluorinated polyacrylate surfactant-free core-shell latex by RAFT-mediated polymerization-induced self-assembly: effects of the concentration of hexafluorobutyl acrylate. Adv Polym Tech 37(8):3804–3812. https://doi.org/10.1002/adv.22163

    Article  CAS  Google Scholar 

  45. Zhang X, Ding B, Bian Y, Jiang D, Parkin I (2018) Synthesis of superhydrophobic surfaces with Wenzel and Cassie-Baxter state: experimental evidence and theoretical insight. Nanotechnology 29(48):485601. https://doi.org/10.1088/1361-6528/aae187

    Article  CAS  Google Scholar 

Download references

Acknowledgements

This work was supported by the National Natural Science Foundation of China (No.21978162), the Key Research and Development Program of Xianyang City (No.2021ZDYF-GY-0037), and the Science and Technology Plan of Xi’an City (No.22GXFW0003).

Author information

Authors and Affiliations

Authors

Contributions

JZ was responsible for conceptualization, investigation, visualization, writing the original draft, and editing, project administration and funding acquisition. JY was involved in investigation, formal analysis, data curation and writing. LW carried out experimentation and participated in data curation.

Corresponding author

Correspondence to Jianhua Zhou.

Ethics declarations

Conflict of interest

The authors declare that they have no known competing financial interests or personal relationships that could have appeared to influence the work reported in this paper.

Ethical statements

This article does not contain any studies with human or animal subjects performed by any of the authors.

Additional information

Handling Editor: Maude Jimenez.

Publisher's Note

Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.

Supplementary Information

Below is the link to the electronic supplementary material.

Supplementary file1 (DOCX 7649 KB)

Rights and permissions

Springer Nature or its licensor (e.g. a society or other partner) holds exclusive rights to this article under a publishing agreement with the author(s) or other rightsholder(s); author self-archiving of the accepted manuscript version of this article is solely governed by the terms of such publishing agreement and applicable law.

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Zhou, J., Yuan, J. & Wang, L. Green and facile preparation of superhydrophobic cotton fabric using cationic POSS/PDMS-modified polyacrylate emulsion for oil–water separation. J Mater Sci 59, 55–72 (2024). https://doi.org/10.1007/s10853-023-09194-9

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s10853-023-09194-9

Navigation