Dyeing behaviour of lyocell fabric: effect of NaOH pre-treatment
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To understand the effect of alkali pre-treatment on the dyeing of lyocell fabrics, samples are pre-treated with 0.0–7.0 mol dm−3 NaOH using a pad-batch process and then dyed with different types of reactive dyes. Exhaustion, fixation, and visual colour strength (K/S values) are measured. It is observed that sodium hydroxide pre-treatment significantly improves the colour yield, exhaustion, and fixation for all dyes used. Highest K/S values are obtained when the fabrics are pre-treated with 2.0–2.5 mol dm−3 NaOH. Cross-sectional analysis shows that below this optimum concentration the core fibres in the yarn are not dyed; at optimum concentration all fibres in yarn cross-section are homogeneously dyed. Cross-sectional analysis shows that as the pre-treatment concentration of NaOH increases above 2.5 mol dm−3, the fibres change progressively from a circular to angular cross-section, forming a solid unit. The decrease in K/S above the treatment concentration of 2.5 mol dm−3, though the %E and %F remains almost constant, is attributed to the distribution of dye over a larger surface area of the outer fibres in the yarn cross section, forcing the K/S at λmax to decrease.
KeywordsRegenerated cellulose Cellulose II Sodium hydroxide Swelling Reactive dyes Diffusion Morphology
The authors would like to thank Lenzing AG and The UK Government (Overseas Research Scholarship Awards Scheme) for the provision of a PhD scholarship to Mr. Goswami.
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