Skip to main content
Log in

Catalytic cracking of rubber seed oil using basic mesoporous molecular sieves K2O/MeO-SBA-15 (Me = Ca, Mg or Ba) as heterogeneous catalysts for the production of liquid hydrocarbon fuels

  • Published:
Catalysis Letters Aims and scope Submit manuscript

Abstract

Liquid hydrocarbon fuels obtained from the catalytic cracking animal fats and plant oils have become one kinds of the attractive fuels because of their possible environment benefits and the current concern over the depletion of fossil fuel sources. In this work, using the combined methods of one-pot synthesis and wetness-impregnation, some basic mesoporous molecular sieves K2O/MeO-SBA-15 (Me = Ca, Mg or Ba) were prepared, characterized and used in the catalytic cracking of rubber seed oil (RSO). The results indicated that the catalysts K2O/MeO-SBA-15 had better catalytic performances than MeO-SBA-15, assigning to their stronger basicity. The catalyst K2O/MgO-SBA-15 obtained with 15 wt% KNO3 impregnation concentration showed the excellent catalytic performance with about 93.2% conversion and 78.3% yield of liquid hydrocarbon biofuel. The obtained liquid biofuel had similar chemical composition to diesel-based fuels and showed good cold flow property, high calorific and low acid value. Importantly, the catalyst K2O/MgO-SBA-15 was of excellent reusability, and it was reused with negligible loss in its catalytic performance for five times, attributing to the MgO layer between silicon skeleton and potassium species which prevents the reaction between silicon in the framework and potassium species.

Graphical Abstract

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6
Fig. 7
Fig. 8

Similar content being viewed by others

References

  1. Yeekang O, Bhatia S (2010) The current status and perspectives of biofuel production via catalytic cracking of edible and non-edible oils. Energy 35(1):111–119

    Article  Google Scholar 

  2. Le THN, Vinh TQ, Loan NTT, Tho VDS, Yang XY, Su BL (2011) Preparation of bio-fuels by catalytic cracking reaction of vegetable oil sludge. Fuel 90(3):1069–1075

    Article  Google Scholar 

  3. Wang SR, Guo XJ, Wang KG et al (2011) Influence of the interaction of components on the pyrolysis behavior of biomass. J Anal Appl Pyrol 91(1):183–189

    Article  CAS  Google Scholar 

  4. Li J, Dr XW, Zhu W et al (2009) Zn1.2H0.6PW12O40 nanotubes with double acid sites as heterogeneous catalysts for the production of biodiesel from waste cooking oil. Chemsuschem 2(2):177–183

    Article  CAS  Google Scholar 

  5. Li L, Quan KJ, Xu JM,et al (2013) Mesoporous molecular sieves K2O/Ba(Ca or Mg)-MCM-41 with base sites as heterogeneous catalysts for the production of liquid hydrocarbon fuel from catalytic cracking of rubber seed oil. Green Chem 15(9):2573–2578

    Article  CAS  Google Scholar 

  6. Hajar S, Halim A (2010) Biopetrol synthesized from rubber seed oil through heterogeneous catalytic cracking using kaolinite as catalyst. Universiti Malaysia Pahang, Pahang, pp 1–15

    Google Scholar 

  7. Ziejewski M, Goettler H, Pratt GL (1986) Influence of vegetable oil based alternate fuels on residue deposits and components wear in a diesel engine. Stat Anal 95:86–102

    Google Scholar 

  8. Vellguth G (1983) Performance of vegetable oils and their monoesters as fuels for diesel engines. Sae Tech Paper 7:16–30

    Google Scholar 

  9. Li L, Quan KJ, Xu JM et al (2014) Liquid hydrocarbon fuels from catalytic cracking of rubber seed oil using USY as catalyst. Fuel 123(123):189–193

    CAS  Google Scholar 

  10. Taufiqurrahmi N, Bhatia S (2011) Catalytic cracking of edible and non-edible oils for the production of biofuels. Energy Environ Sci 4(4):1087–1112

    Article  CAS  Google Scholar 

  11. Wiggers VR, Meier HF Jr (2009) WA, et al. Biofuels from continuous fast pyrolysis of soybean oil: a pilot plant study. Bioresour Technol 100(24):6570–6577

    Article  CAS  Google Scholar 

  12. Ramya G, Sudhakar R, Joice JAI et al (2012) Liquid hydrocarbon fuels from jatropha oil through catalytic cracking technology using AlMCM-41/ZSM-5 composite catalysts. Appl Catal A Gen 433–434(31):170–178

    Article  Google Scholar 

  13. Tian H, Chunyi LI, Yang C et al (2008) Alternative processing technology for converting vegetable oils and animal fats to clean fuels and light olefins. Chin J Chem Eng 16(3):394–400

    Article  CAS  Google Scholar 

  14. Xu JM, Jiang JC, Sun YJ et al (2010) Production of hydrocarbon fuels from pyrolysis of soybean oils using a basic catalyst. Bioresour Technol 101(24):9803–9806

    Article  CAS  Google Scholar 

  15. Xu JM, Jiang JC, Lu YJ et al (2009) Liquid hydrocarbon fuels obtained by the pyrolysis of soybean oils. Bioresour Technol 100(20):4867–4870

    Article  CAS  Google Scholar 

  16. Emori EY, Hirashima FH, Zandonai CH et al (2016) Catalytic cracking of soybean oil using ZSM-5 zeolite. Catal Today 279:168–176

    Article  Google Scholar 

  17. Zhang X, Zhang Q, Wang T et al (2016) Efficient upgrading process for production of low quality fuel from bio-oil. Fuel 179(1):312–321

    Article  CAS  Google Scholar 

  18. Li L, Ding ZY, Li KJ et al (2016) Liquid hydrocarbon fuels from catalytic cracking of waste cooking oils using ultrastable zeolite USY as catalyst. J Anal Appl Pyrol 117:268–272

    Article  CAS  Google Scholar 

  19. Kim HJ, Kang BS, Kim MJ et al (2004) Transesterification of vegetable oil to biodiesel using heterogeneous base catalyst. Catal Today 93(3):315–320

    Article  Google Scholar 

  20. Li L, Quan KJ, Xu JM et al (2014) Preparation of basic mesoporous molecular sieves K2O/Mg-MCM-41 and its catalytic performance on the cracking of soybean oils. J Anal Appl Pyrol 110(1):313–317

    Article  CAS  Google Scholar 

  21. Sun H, Han J, Ding Y et al (2010) One-pot synthesized mesoporous Ca/SBA-15 solid base for transesterification of sunflower oil with methanol. Appl Catal A Gen 390(1–2):26–34

    Article  CAS  Google Scholar 

  22. Chang JS, Cheng JC, Lingb TR et al (2016) Low acid value bio-gasoline and bio-diesel made from waste cooking oils using a fast pyrolysis process. J Taiwan Instit Chem Engineers 73:1–11

    Google Scholar 

  23. Wu ZY, Jiang Q, Wang YM et al (2006) Generating superbasic sites on mesoporous silica SBA-15. Chem Mater 18(19):4600–4608

    Article  CAS  Google Scholar 

  24. Wu GJ, Jiang SL, Li LD et al (2011) Nitridation of BaO supported on mesoporous materials: basicity characterization and catalytic properties. Appl Catal A Gen 391(1–2):225–233

    Article  CAS  Google Scholar 

  25. Wei YL, Wang YM, Zhu JH et al (2003) In-situ coating of SBA-15 with MgO: direct synthesis of mesoporous solid bases from strong acidic systems. Adv Mater 15:1943–1945

    Article  CAS  Google Scholar 

  26. Xu JM, Jiang JC, Zhao JP (2016) Thermochemical conversion of triglycerides for production of drop-in liquid fuels. Renew Sustain Energy Rev 58:331–340

    Article  CAS  Google Scholar 

  27. Prado CMR, Filho NRA (2009) Production and characterization of the biofuels obtained by thermal cracking and thermal catalytic cracking of vegetable oils. J Anal Appl Pyrol 86(2):338–347

    Article  CAS  Google Scholar 

  28. Lima DG, Soares VCD, Ribeiro EB et al (2004) Diesel-like fuel obtained by pyrolysis of vegetable oils. J Anal Appl Pyrol 71(2):987–996

    Article  CAS  Google Scholar 

  29. Luz GEL Jr, Santos AGD, Melo ACR et al (2011) Thermal catalytic cracking of buriti oil (Mauritia flexuosa L.) over LaSBA-15 mesoporous materials. Fuel Process Technol 92(10):2099–2104

    Article  CAS  Google Scholar 

  30. Yigezu ZD, Muthukumar K (2014) Catalytic cracking of vegetable oil with metal oxides for biofuel production. Energy Conv Manag 84(84):326–333

    Article  CAS  Google Scholar 

  31. Wang ZP, Yu ST (2016) The Production of liquid hydrocarbon fuel from catalytic cracking of rubber seed oil using new mesoporous molecular sieves. Acs Sustain Chem Eng 4(10):5594–5599

    Article  CAS  Google Scholar 

Download references

Acknowledgements

This work was financially supported by the Natural Science Foundation of China (31370570, 21805158 and 31100430), the Taishan Scholars Projects of Shandong (ts201511033), the Key R&D Project of Shandong (2017GGX40106), and the People’s Livelihood Science and Technology Project of Qingdao (173383NSH). The authors are also grateful for the experimental conditions which the Polyphase Fluid Reaction and Separation Engineering Key Laboratory of the Shandong give.

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Shiwei Liu.

Ethics declarations

Conflict of interest

The authors declare that they have no conflict of interest.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Yu, S., Cao, X., Li, L. et al. Catalytic cracking of rubber seed oil using basic mesoporous molecular sieves K2O/MeO-SBA-15 (Me = Ca, Mg or Ba) as heterogeneous catalysts for the production of liquid hydrocarbon fuels. Catal Lett 148, 3787–3796 (2018). https://doi.org/10.1007/s10562-018-2555-5

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s10562-018-2555-5

Keywords

Navigation