Abstract
CO selective methanation is a promising route for the purification of CO in H2-rich gas for on-board H2-based fuel cells. Herein, we synthesized a Zr-modified SBA-15 supported Ni catalyst, which exhibits both high catalytic performance, deep-removing CO concentration to below 10 ppm with a selectivity higher than 50% in a very low-temperature range (170–220 °C), and long-term stability. The results of XRD, XPS, TPR, TPD and TEM characterizations reveal that the doping of Zr not only improves the dispersion of Ni species, enhances the CO adsorption, but also suppresses the CO2 adsorption, resulting in the prominent catalytic performance.
Graphical Abstract
Similar content being viewed by others
References
Nematollahi B, Rezaei M, Lay EN (2015) Selective methanation of carbon monoxide in hydrogen rich stream over Ni/CeO2 nanocatalysts. J Rare Earth 33(6):619–628
Zeng Y, Ma H, Zhang H et al (2015) Ni-Ce-Al composite oxide catalysts synthesized by solution combustion method: enhanced catalytic activity for CO methanation. Fuel 162:16–22
Sehested J, Dahl S, Jacobsen J et al (2005) Methanation of CO over nickel: mechanism and kinetics at high H2/CO ratios. J Phys Chem B 109(6):2432–2438
Liu Z, Chu B, Zhai X et al (2012) Total methanation of syngas to synthetic natural gas over Ni catalyst in a micro-channel reactor. Fuel 95(1):599–605
Tao M, Xin Z, Meng X et al (2017) Highly dispersed nickel within mesochannels of SBA-15 for CO methanation with enhanced activity and excellent thermostability. Fuel 188:267–276
Lucchini MA, Testino A, Kambolis A et al (2016) Sintering and coking resistant core–shell microporous silica–nickel nanoparticles for CO methanation: towards advanced catalysts production. Appl Catal B Environ 182:94–101
Liu Q, Zhong Z, Gu F et al (2016) CO methanation on ordered mesoporous Ni–Cr–Al catalysts: effects of the catalyst structure and Cr promoter on the catalytic properties. J Catal 337:221–232
Lakshmanan P, Min SK, Park ED (2016) A highly loaded Ni@SiO2 core–shell catalyst for CO methanation. Appl Catal A 513:98–105
Liu Q, Qiao Y, Tian Y et al (2017) Ordered mesoporous Ni–Fe–Al catalysts for CO methanation with enhanced activity and resistance to deactivation. Ind Eng Chem Res 56:9809–9820
He S, Mei Z, Liu N et al (2017) Ni/SBA-15 catalysts for hydrogen production by ethanol steam reforming: effect of nickel precursor. Int J Hydrog Energy 42(21):14429–14438
Wang X, Liu Q, Jiang J et al (2016) SiO2-stabilized Ni/t-ZrO2 catalysts with ordered mesopores: one-pot synthesis and their superior catalytic performance in CO methanation. Catal Sci Technol 6(10):3529–3543
Rana MS, Maity SK, Ancheyta J et al (2004) MoCo(Ni)/ZrO2–SiO2 hydrotreating catalysts: physico-chemical characterization and activities studies. Appl Catal A Gen 268(1):89–97
Yang L, Yang X, Tian E et al (2016) Mechanistic insights into the production of methyl lactate by catalytic conversion of carbohydrates on mesoporous Zr-SBA-15. J Catal 333:207–216
Dong MD, Jaenicke S, Chuah GK (2012) Mesoporous Zr-SBA-15 as a green solid acid catalyst for the Prins reaction. Catal Sci Technol 2(7):1417–1424
Tang Y, Zong E, Wan H et al (2012) Zirconia functionalized SBA-15 as effective adsorbent for phosphate removal. Microporous Mesoporous Mater 155(6):192–200
Ping D, Dong X, Zang Y et al (2017) Highly efficient MOF-templated Ni catalyst towards CO selective methanation in hydrogen-rich reformate gases. Int J Hydrog Energy 42(23):15551–15556
Chen A, Miyao T, Higashiyama K et al (2010) High catalytic performance of ruthenium-doped mesoporous nickel-aluminum oxides for selective CO methanation. Angew Chem Int Ed 49(51):9895–9898
Dai X, Liang J, Ma D et al (2015) Large-pore mesoporous RuNi-doped TiO2–Al2O3 nanocomposites for highly efficient selective CO methanation in hydrogen-rich reformate gases. Appl Catal B Environ 165:752–762
Wang C, Ping D, Dong X et al (2016) Construction of Ru/Ni-Al-oxide/Ni-foam monolithic catalyst for deep-removing CO in hydrogen-rich gas via selective methanation. Fuel Process Technol 148:367–371
Thunyaratchatanon C, Luengnaruemitchai A, Chaisuwan T et al (2017) Synthesis and characterization of Zr incorporation into highly ordered mesostructured SBA-15 material and its performance for CO2, adsorption. Microporous Mesoporous Mater 253:18–28
Klimova T, Gutiérrez O, Lizama L et al (2010) Advantages of ZrO2- and TiO2–SBA-15 mesostructured supports for hydrodesulfurization catalysts over pure TiO2, ZrO2 and SBA-15. Microporous Mesoporous Mater 133(1):91–99
Iglesias J, Melero JA, Bautista LF et al (2011) Zr-SBA-15 as an efficient acid catalyst for FAME production from crude palm oil. Catal Today 167(1):46–55
Sabbaghi A, Lam FLY, Hu X (2015) Zr-SBA-15 supported Ni catalysts for lean NOx reduction. J Mol Catal A Chem 409:69–78
Li H, Ren J, Qin X et al (2015) Ni/SBA-15 catalysts for CO methanation: effects of V, Ce, and Zr promoters. RSC Adv 5(117):96504–96517
Tao M, Meng X, Lv Y et al (2016) Effect of impregnation solvent on Ni dispersion and catalytic properties of Ni/SBA-15 for CO methanation reaction. Fuel 165(4):289–297
Nematollahi B, Rezaei M, Lay EN (2015) Preparation of highly active and stable NiO–CeO2 nanocatalysts for CO selective methanation. Int J Hydrog Energy 40(27):8539–8547
Razzaq R, Zhu H, Jiang L et al (2013) Catalytic methanation of CO and CO2 in coke oven gas over Ni–Co/ZrO2–CeO2. Ind Eng Chem Res 52(6):2247–2256
Acknowledgements
We are thankful to the National Natural Science Foundation of China (No. 21376102) and the Natural Science Foundation of Guangdong Province, China (No. S2013010012199) support.
Author information
Authors and Affiliations
Corresponding author
Ethics declarations
Conflict of interest
The authors declare no conflict of interest.
Electronic supplementary material
Below is the link to the electronic supplementary material.
Rights and permissions
About this article
Cite this article
Feng, X., Dong, C., Ping, D. et al. Zr-Modified SBA-15 Supported Ni Catalysts with Excellent Catalytic Performance of CO Selective Methanation in H2-Rich Fuels. Catal Lett 148, 2967–2973 (2018). https://doi.org/10.1007/s10562-018-2528-8
Received:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s10562-018-2528-8