Skip to main content

Advertisement

Log in

Palladium recovery from monolithic ceramic capacitors by leaching, solvent extraction and reduction

  • ORIGINAL ARTICLE
  • Published:
Journal of Material Cycles and Waste Management Aims and scope Submit manuscript

Abstract

Palladium finds a remarkable use in electronic devices and catalysts; therefore, an efficient and complete recovery from the containing secondary materials assumes a great relevance. The present paper discusses recovery of palladium (Pd) contained in monolithic ceramic capacitors from waste printed circuit boards (PCBs) of electrical and electronic equipment by hydrometallurgical techniques. Samples, after a milling step, were leached by aqua regia varying the operative conditions. Parameters such as lixiviant concentration, solid/liquid ratio and temperature were investigated. Pd was separated from the leach solution by solvent extraction using Aliquat 336 as an extractant in limonene. This solvent was studied as alternative to the usual ones because it is a renewable organic diluent, with low-toxicity and easily available. After the extraction the organic phase was treated with sodium borohydride to precipitate metallic palladium obtaining a recovery rate of 83% with a purity grade of 98.8%. Based on the results of the present study, a process flow sheet was proposed for industrial implementation.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6

Similar content being viewed by others

References

  1. Hagelüken C (2006) Markets for the catalyst metals platinum, palladium and rhodium. Metall 1–2:31–42

    Google Scholar 

  2. Report on Critical raw materials for the EU—European Commission (2014)

  3. Cui H, Anderson CG (2016) Literature review of hydrometallurgical recycling of printed circuit boards (PCBs). J Adv Chem Eng 6(1). https://doi.org/10.4172/2090-4568.1000142

  4. Zhang Z, Zhang FS (2014) Selective recovery of palladium from waste printed circuit boards by a novel non-acid process. J Hazard Mater 279:46–51. https://doi.org/10.1016/j.jhazmat.2014.06.045

    Article  Google Scholar 

  5. Park YJ, Fray DJ (2009) Recovery of high purity precious metals from printed circuit boards. J Hazard Mater 164:1152–1158. https://doi.org/10.1016/j.jhazmat.2008.09.043

    Article  Google Scholar 

  6. Prabaharan G, Barik SP, Kumar B (2016) A hydrometallurgical process for recovering total metal values from waste monolithic ceramic capacitors. Waste Manag 52:302–308. https://doi.org/10.1016/j.wasman.2016.04.010

    Article  Google Scholar 

  7. Suoranta T, Zugazua O, Niemelä M, Perämäki P (2015) Recovery of palladium, platinum, rhodium and ruthenium from catalyst materials using microwave-assisted leaching and cloud point extraction. Hydromet 154:56–62. https://doi.org/10.1016/10.1016/j.hydromet.2015.03.014

    Article  Google Scholar 

  8. Reddy BR, Raju B, Lee JY, Park HK (2010) Process for the separation and recovery of palladium and platinum from spent automobile catalyst leach liquor using LIX 84I and Alamina 336. J Hazard Mater 180:253–258. https://doi.org/10.1016/j.jhazmat.2010.04.022

    Article  Google Scholar 

  9. Traeger J, König J, Städtke A, Holdt HJ (2012) Development of solvent extraction system with 1,2-bis(2-methoxyethylthio)benzene for the selective separation of palladium(II) from secondary raw materials. Hydromet 127–128:30–38. https://doi.org/10.1016/j.hydromet.2012.07.002

    Article  Google Scholar 

  10. Yamada M, Gandhi MR, Kondo Y, Shibayama A, Hamada F (2015) Feasibility studies on palladium extraction from leach liquors of automotive catalysts using p-diethylphosphonomethylthiacalix[6]arene. Separ Sci Technol 50(13):1964–1973. https://doi.org/10.1080/01496395.2015.1014913

    Google Scholar 

  11. Sarioğlan S (2013) Recovery of palladium from spent activated carbon-supported palladium catalysts. Platin Met Rev 57(4):289–296. https://doi.org/10.1595/147106713x663988

    Article  Google Scholar 

  12. Behnamfard A, Salarirad M, Vegliò F (2013) Process development for recovery of copper and precious metals from waste printed circuit boards with emphasize on palladium and gold leaching and precipitation. Waste Manag 33:2354–2363. https://doi.org/10.1016/j.wasman.2013.07.017

    Article  Google Scholar 

  13. Viñals J, Juan E, Ruiz M, Ferrando E, Cruells M, Roca A, Casado J (2006) Leaching of gold and palladium with aqueous ozone in dilute chloride media. Hydromet 81:142–151. https://doi.org/10.1016/j.hydromet.2005.12.004

    Article  Google Scholar 

  14. Malik P, Paiva AP (2010) A novel solvent extraction route for the mutual separation of platinum, palladium and rhodium in hydrochloric acid media. Solvent Extr Ion Exc 28:49–72. https://doi.org/10.1080/07366290903408599

    Article  Google Scholar 

  15. Nogueira CA, Paiva AP, Oliveira PC, Costa MC, Rosa da Costa AM (2014) Oxidative leaching process with cupric ion in hydrochloric acid media for recovery of Pd and Rh from spent catalytic converters. J Hazard Mat 278:82–90. doi:https://doi.org/10.1016/j.jhazmat.2014.05.099

    Article  Google Scholar 

  16. Swain B, Jeong J, Kim SK, Lee JC (2010) Separation of platinum and palladium from chloride solution by solvent extraction using Alamina 300. Hydromet 104:1–7. https://doi.org/10.1016/j.hydromet.2010.03.013

    Article  Google Scholar 

  17. Peng CY, Tsai TH (2012) Recovery of palladium from acidic chloride solution using kerosene containing tri-n-octyl/decyl amine (Alamine 336). Desal Water Treat 47:105–111. https://doi.org/10.1080/19443994.2012.696803

    Article  Google Scholar 

  18. Wei W, Cho CW, Kim S, Song MH, Bediako JK, Yun YS (2016) Selective recovery of Au(III), Pt(IV), and Pd(II) from aqueous solutions by liquid-liquid extraction using ionic liquid Aliquat-336. J Molec Liq 216:18–24. https://doi.org/10.1016/j.molliq.2016.01.016

    Article  Google Scholar 

  19. Nguyen TH, Sonu CH, Lee MS (2015) Separation of platinum(IV) and palladium(II) from concentrated hydrochloric acid solutions by mixtures of amines with neutral extractants. J Indus Eng Chem 32:238–245. https://doi.org/10.1016/j.jiec.2015.08.022

    Article  Google Scholar 

  20. Rane MV, Venugopal V (2006) Study on the extraction of palladium(II) and platinum(IV) using LIX 84I. Hydromet 84:54–59. https://doi.org/10.1016/j.hydromet.2006.04.005

    Article  Google Scholar 

  21. Lee JY, Raju B, Kumar BN, Kumar JR, Park HK, Reddy BR (2010) Solvent extraction separation and recovery of palladium and platinum from chloride leach liquors of spent automobile catalyst. Sep Purif Technol 73:213–218. https://doi.org/10.1016/j.seppur.2010.04.003

    Article  Google Scholar 

  22. El-Hefny NE, Daoud JA (2013) Solvent extraction of palladium(II) from aqueous chloride medium by triphenylphosphine, triphenylphosphine oxide or triphenylphosphine sulphide in benzene. J Phys Sci 24(2):35–47

    Google Scholar 

  23. Wu SP (2013) Extraction of palladium(II) from hydrochloride solutions with 2-n-octyl-4-isothiazolin-3-one as novel extractant. Rare Met 32(4):425–430. https://doi.org/10.1007/s12598-013-0070-9

    Article  Google Scholar 

  24. Cieszynska A, Wisniewski M (2012) Extractive recovery of palladium(II) from hydrochloric acid solutions with Cyphos IL 104. Hydromet 113–114:79–85. https://doi.org/10.1016/j.hydromet.2011.12.006

    Article  Google Scholar 

  25. Cieszynska A, Wisniewski M (2010) Extraction of palladium(II) from chloride solutions with Cyphos IL 101/toluene mixtures as novel extractant. Sep Purif Technol 73:202–207. https://doi.org/10.1016/j.seppur.2010.04.001

    Article  Google Scholar 

  26. Othman N, Noah NFM, Sulaiman RNR, Bachok SK (2014) Liquid–liquid extraction of palladium from simulated liquid waste using phosphinic acid as a carrier. J Teknologi 68(5):41–45

    Google Scholar 

  27. Gupta B, Singh I (2013) Extraction and separation of platinum, palladium and rhodium using Cyanex 923 and their recovery from real samples. Hydromet 134–135:11–18. https://doi.org/10.1016/j.hydromet.2013.01.001

    Article  Google Scholar 

  28. Ortet O, Paiva AP (2015) Development of tertiary thioamide derivatives to recover palladium(II) from simulated complex chloride solutions. Hydromet 151:33–41. https://doi.org/10.1016/j.hydromet.2014.11.001

    Article  Google Scholar 

  29. Paiva AP, Martins ME, Ortet O (2015) Palladium(II) recovery from hydrochloric acid solutions by N,N′-dimethyl-N,N′-dibutylthiodiglycolamide. Metals 5:2303–2315. https://doi.org/10.3390/met5042303

    Article  Google Scholar 

  30. Pan L, Zhang Z (2009) Solvent extraction and separation of palladium(II) and platinum(IV) from hydrochloric acid medium with dibutyl sulfoxide. Miner Eng 22:1271–1276. https://doi.org/10.1016/j.mineng.2009.07.006

    Article  Google Scholar 

  31. UNEP (2013) Metal recycling—opportunities, limits, infrastructures. http://www.unep.org/resourcepanel/Portals/24102/PDFs/Metal_Recycling_Full_Report.pdf

  32. Brunori C, Cafiero L, De Carolis R, Fontana D, Guzzinati R, Pietrantonio M, Pucciarmati S, Torelli GN, Trinca E, Tuffi R (2015) Innovative technologies for metals recovery and plastic valorisation from electric and electronic waste: an integrated approach. Environ Eng Manag J 14(7):1553–1562

    Google Scholar 

  33. Brunori C, Fontana D, De Carolis R, Pietrantonio M, Pucciarmati S, Guzzinati R, Torelli GN (2014) Hydrometallurgical process to recover valuable materials from printed circuit boards. Patent application n PCTIB2014065131

  34. Kim YW, Kim MJ, Chung BY, Bang du Y, Lim SK, Choi SM, Lim DS, Cho MC, Yoon K, Kim HS, Kim KB, Kim YS, Kwack SJ, Lee BM (2013) Safety evaluation and risk assessment of d-Limonene. J Toxicol Environ Health B Crit Rev 16(1):17–38. https://doi.org/10.1080/10937404.2013.769418

    Article  Google Scholar 

  35. Hagelüken C (2012) Recycling the platinum group metals: a European perspective. Platin Met Rev 56(1):29–35. https://doi.org/10.1595/147106712X611733

    Article  Google Scholar 

  36. Levitin G, Schmuckler G (2003) Solvent extraction of rhodium chloride from aqueous solutions and its separation from palladium and platinum. React Funct Polym 54:149–154. https://doi.org/10.1016/S1381-5148(02)00190-6

    Article  Google Scholar 

  37. Kumar ASK, Sharma S, Reddy RS, Barathi M, Rajesh N (2015) Comprehending the interaction between chitosan and ionic liquid for the adsorption of palladium. Inter J Biolog Macrom 72:633–639. https://doi.org/10.1016/j.ijbiomac.2014.09.002

    Article  Google Scholar 

  38. Ruiz M, Sastre AM, Guibal E (2000) Palladium sorption on glutaraldehyde-crosslinked chitosan. React Funct Polym 45:155–173. https://doi.org/10.1016/S1381-5148(00)00019-5

    Article  Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Danilo Fontana.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Fontana, D., Pietrantonio, M., Pucciarmati, S. et al. Palladium recovery from monolithic ceramic capacitors by leaching, solvent extraction and reduction. J Mater Cycles Waste Manag 20, 1199–1206 (2018). https://doi.org/10.1007/s10163-017-0684-3

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s10163-017-0684-3

Keywords

Navigation