Abstract
Activated carbons were produced from waste pine wood sawdust using fast activation with H3PO4 in a spouted bed. In this study, activation temperature was set as 800 °C, and activation time ranged from 1 to 15 min. Experimental results show that sawdust impregnated with higher mass ratio of H3PO4 would be agglomerated in spouted bed, and difficult to fluidize. Therefore, an amount of quartz sand was added to assist for good fluidization. Fluidization of particle can improve the BET surface area or micropore volume of activated carbons. High BET surface area activated carbons can be obtained with activation time of only 1–5 min by combining the fluidization and H3PO4 fast activation. The obtained activated carbons contained developed pore structure and abundant surface functional groups (carboxyl, carbonyl and P-containing groups) by SEM–EDS, FTIR and XPS techniques. The particles of impregnation ratio of 1:1 can achieve fluidization without adding the quartz sand, which was convenient for experimental operation and even industrial production, and the BET surface area can reach more than 1000 m2/g in activation time of only 5 min.
Similar content being viewed by others
References
Foo FY, Hameed BH (2012) Mesoporous activated carbon from wood sawdust by K2CO3 activation using microwave heating. Bioresour Technol 111:425–432
Kazmierczak-Razna J, Gralak-Podemska B, Nowicki P, Pietrzak R (2015) The use of microwave radiation for obtaining activated carbons from sawdust and their potential application in removal of NO2 and H2S. Chem Eng J 269:352–358
Nowicki P, Kazmierczak J, Sawicka K, Pietrzak R (2015) Nitrogen-enriched activated carbons prepared by the activation of coniferous tree sawdust and their application in the removal of nitrogen dioxide. Int J Environ Sci Technol 12:2233–2244
Zhang H, Yan Y, Yang L (2010) Preparation of activated carbon from sawdust by zinc chloride activation. Adsorption 16:161–166
Matos J, Nahas C, Rojas L, Rosales M (2011) Synthesis and characterization of activated carbon from sawdust of algarroba wood. 1. Physical activation and pyrolysis. J Hazard Mater 196:360–369
Amutio M, Lopez G, Artetxe M, Elordi G, Olazar M, Bilbao J (2012) Influence of temperature on biomass pyrolysis in a conical spouted bed reactor. Resour Conserv Recycl 59:23–31
Fernandez-Akarregi AR, Makibar J, Lopez G, Amutio M, Olazar M (2013) Design and operation of a conical spouted bed reactor pilot plant (25 kg/h) for biomass fast pyrolysis. Fuel Process Technol 112:48–56
Luo S, Yi C, Zhou Y (2013) Bio-oil production by pyrolysis of biomass using hot blast furnace slag. Renew Energy 50:373–377
Girgis BS, Attia AA, Fathy NA (2007) Modification in adsorption characteristics of activated carbon produced by H3PO4 under flowing gases. Colloid Surf A 299:79–87
Sreńscek-Nazzal J, Kamińska W, Michalkiewicz B, Koren ZC (2013) Production, characterization and methane storage potential of KOH-activated carbon from sugarcane molasses. Ind Crop Prod 47:153–159
Prauchner MJ, Sapag K, Rodríguez-Reinoso F (2016) Tailoring biomass-based activated carbon for CH4 storage by combining chemical activation with H3PO4 or ZnCl2 and physical activation with CO2. Carbon 110:138–147
Kumar A, Jena HM (2016) Preparation and characterization of high surface area activated carbon from Fox nut (Euryale ferox) shell by chemical activation with H3PO4. Results Phys 6:651–658
Wang Z, Wu J, He T, Wu J (2014) Corn stalks char from fast pyrolysis as precursor material for preparation of activated carbon in fluidized bed reactor. Bioresour Technol 167:551–554
Byamba-Ochir N, Shim WG, Balathanigaimani MS, Moon H (2016) Highly porous activated carbons prepared from carbon rich Mongolian anthracite by direct NaOH activation. Appl Surf Sci 379:331–337
Li Z, Wang K, Song J, Xu Q, Kobayashi N (2014) Preparation of activated carbons from polycarbonate with chemical activation using response surface methodology. J Mater Cycles Waste 16:359–366
Xia D, Tan F, Zhang C, Jiang X, Chen Z, Li H, Zheng Y, Li Q, Wang Y (2016) ZnCl2-activated biochar from biogas residue facilitates aqueous As(III) removal. Appl Surf Sci 377:361–369
Qian Q, Machida M, Aikawa M, Tatsumoto H (2008) Effect of ZnCl2 impregnation ratio on pore structure of activated carbons prepared from cattle manure compost: application of N2 adsorption–desorption isotherms. J Mater Cycles Waste 10:53–61
Xu J, Chen L, Qu H, Jiao Y, Xie J, Xing G (2014) Preparation and characterization of activated carbon from reedy grass leaves by chemical activation with H3PO4. Appl Surf Sci 320:674–680
Qin C, Chen Y, Gao JM (2014) Manufacture and characterization of activated carbon from marigold straw (Tagetes erecta L) by H3PO4 chemical activation. Mater Lett 135:123–126
Budinova T, Ekinci E, Yardim F, Grimm A, Björnbom E, Minkova V, Goranova M (2006) Characterization and application of activated carbon produced by H3PO4 and water vapor activation. Fuel Process Technol 87:899–905
Bridgwater AV, Meier D, Radlein D (1999) An overview of fast pyrolysis of biomass. Org Geochem 30:1479–1493
Sellin N, Krohl DR, Marangoni C, Souza O (2016) Oxidative fast pyrolysis of banana leaves in fluidized bed reactor. Renew Energy 96:56–64
Burton A, Wu H (2016) Diagnosis of bed agglomeration during biomass pyrolysis in fluidized-bed at a wide range of temperatures. Fuel 179:103–107
Heidari A, Stahl R, Younesi H, Rashidi A, Troeger N, Ghoreyshi AA (2014) Effect of process conditions on product yield and composition of fast pyrolysis of Eucalyptus grandis in fluidized bed reactor. J Ind Eng Chem 20:2594–2602
Kirubakaran CJ, Krishnaiah K, Seshadri SK (1991) Experimental study of the production of activated carbon from coconut shells in a fluidized bed reactor. Ind Eng Chem Res 30:2411–2416
Alvarez J, Amutio M, Lopez G, Bilbao J, Olazar M (2015) Fast co-pyrolysis of sewage sludge and lignocellulosic biomass in a conical spouted bed reactor. Fuel 159:810–818
Alvarez J, Lopez G, Amutio M, Bilbao J, Olazar M (2016) Preparation of adsorbents from sewage sludge pyrolytic char by carbon dioxide activation. Process Saf Environ 103:76–86
Amutio M, Lopez G, Alvarez J, Olazar M, Bilbao J (2015) Fast pyrolysis of eucalyptus waste in a conical spouted bed reactor. Bioresour Technol 194:225–232
Makibar J, Fernandez-Akarregi AR, Amutio M, Lopez G, Olazar M (2015) Performance of a conical spouted bed pilot plant for bio-oil production by poplar flash pyrolysis. Fuel Process Technol 137:283–289
Duanguppama K, Suwapaet N, Pattiya A (2016) Fast pyrolysis of contaminated sawdust in a circulating fluidised bed reactor. J Anal Appl Pyrol 118:63–74
Boukis IP, Bezergianni S, Grammelis P, Bridgwater AV (2007) CFB air-blown flash pyrolysis. Part II: operation and experimental results. Fuel 86:1387–1395
Laine J, Calafat A, Labady M (1989) Preparation and characterization of activated carbons from coconut shell impregnated with phosphoric acid. Carbon 27:191–195
Benaddi H, Legras D, Rouzaud JN, Beguin F (1998) Influence of the atmosphere in the chemical activation of wood by phosphoric acid. Carbon 36:306–309
Clarke KL, Pugsley T, Hill GA (2005) Fluidization of moist sawdust in binary particle systems in a gas–solid fluidized bed. Chem Eng Sci 60:6909–6918
Ben H, Ragauskas AJ (2013) Comparison for the compositions of fast and slow pyrolysis oils by NMR characterization. Bioresour Technol 147:577–584
Li Z, Kobayashi N, Watanabe F, Hasatani M (2002) Soeotion drying of sorbean aeeds with silical gel. Dry Technol 20:223–233
Li Z, Kobayashi N, Hasatani M (2005) Characteristics of pressure fluctuations in a fluidized bed of binary mixtures. J Chem Eng Jpn Off Publ Soc Chem Eng 38:960–968
Girgis BS, El-Hendawy ANA (2002) Porosity development in activated carbons obtained from date pits under chemical activation with phosphoric acid. Microporous Mesoporous Mater 52:105–117
Jagtoyen M, Derbyshire F (1998) Activated carbons from yellow and white oak by H3PO4 activation. Carbon 36:1085–1097
Alvarez J, Lopez G, Amutio M, Bilbao J, Olazar M (2014) Upgrading the rice husk char obtained by flash pyrolysis for the production of amorphous silica and high quality activated carbon. Bioresour Technol 170:132–137
Yorgun S, Yıldız D (2015) Preparation and characterization of activated carbons from Paulownia wood by chemical activation with H3PO4. J Taiwan Inst Chem E 53:145–149
Li D, Tian Y, Qiao Y, Wen L (2014) Conversion of powdered active carbon into monoliths without reducing specific surface area using H3PO4-impregnated waste sawdust. Mater Lett 125:175–178
Kalavathy MH, Karthikeyan T, Rajgopal S, Miranda LR (2005) Kinetic and isotherm studies of cu(II) adsorption onto H3PO4-activated rubber wood sawdust. J Colloid Interface Sci 292:354–362
Zhang H, Yang Y, Li C (2008) Preparation of activated carbons from sawdust by chemical activation. Adsorpt Sci Technol 26:533–543
Lim WC, Srinivasakannan C, Balasubramanian N (2010) Activation of palm shells by phosphoric acid impregnation for high yielding activated carbon. J Anal Appl Pyrol 88:181–186
Prahas D, Kartika Y, Indraswati N, Ismadji S (2008) Activated carbon from jackfruit peel waste by H3PO4 chemical activation: pore structure and surface chemistry characterization. Chem Eng J 140:32–42
Yang T, Lua AC (2006) Textural and chemical properties of zinc chloride activated carbons prepared from pistachio-nut shells. Mater Chem Phys 100:438–444
Macías-García A, Gómez CM, Alfaro DM, Alexandre FM, Martínez NJ (2016) Study of the adsorption and electroadsorption process of Cu(II) ions within thermally and chemically modified activated carbon. J Hazard Mater 2016:46–55
Biniak S, Pakula M (1999) Effect of activated carbon surface oxygen-and/or nitrogen-containing group on adsorption of copper (II) ions from aqueous solution. Langmuir 15:6117–6122
Yuan T, Tahmasebi A, Yu J (2014) Comparative study on pyrolysis of lignocellulosic and algal biomass using a thermogravimetric and a fixed-bed reactor. Bioresour Technol 175:333–341
Shin S, Jang J, Yoon SH, Mochida I (1997) A study on the effect of heat treatment on functional groups of pitch based activated carbon fiber using FTIR. Carbon 35:1739–1743
Terzyk AP (2001) The influence of activated carbon surface chemical composition on the adsorption of acetaminophen (paracetamol) in vitro: part II. TG, FTIR, and XPS analysis of carbons and the temperature dependence of adsorption kinetics at the neutral pH. Colloid Surf A 177:23–45
Puziya AM, Poddubnaya OI, Martínez-Alonso A, Suárez-Garćıab F, Tascón JMD (2002) Synthetic carbons activated with phosphoric acid I. Surface chemistry and ion binding properties. Carbon 40:1493–1505
Puziy AM, Poddubnaya OI, Socha J, Gurgul RP, Wisniewski M (2008) XPS and NMR studies of phosphoric acid activated carbons. Carbon 46:2113–2123
Castromuñiz A, Suárezgarcía F, Martínezalonso A, Tascón JM (2011) Activated carbon fibers with a high content of surface functional groups by phosphoric acid activation of PPTA. J Colloid Interface Sci 361:307–315
Chen J, Wu S, Chong K (2003) Surface modification of a granular activated carbon by citric acid for enhancement of copper adsorption. Carbon 41:1979–1986
Zhang B, Xu P, Qiu Y, Yu Q, Ma J, Wu H, Luo G, Xu M, Yao H (2015) Increasing oxygen functional groups of activated carbon with non-thermal plasma to enhance mercury removal efficiency for flue gases. Chem Eng J 263:1–8
Acknowledgements
The research is supported by International Joint Research and Development Project of Tianjin Talent Introduction and Science and Technology Cooperation Plan (14RCGFGX00850).
Author information
Authors and Affiliations
Corresponding author
Rights and permissions
About this article
Cite this article
Gao, X., Wu, L., Li, Z. et al. Preparation and characterization of high surface area activated carbon from pine wood sawdust by fast activation with H3PO4 in a spouted bed. J Mater Cycles Waste Manag 20, 925–936 (2018). https://doi.org/10.1007/s10163-017-0653-x
Received:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s10163-017-0653-x