Abstract
In this work, the first few nanometres of the surface of ZnMgAl hot-dip-galvanised steel sheets were analysed by scanning Auger electron spectroscopy, angle-resolved X-ray photoelectron spectroscopy and atomic force microscopy. Although the ZnMgAl coating itself is exhibiting a complex micro-structure composed of several different phases, it is shown that the topmost surface is covered by a smooth, homogeneous oxide layer consisting of a mixture of magnesium oxide and aluminium oxide, exhibiting a higher amount of magnesium than aluminium and a total film thickness of 4.5 to 5 nm. Especially by the combined analytical approach of surface-sensitive methods, it is directly demonstrated for the first time that within surface imprints—created by industrial skin rolling of the steel sheet which ensures a smooth surface appearance as well as reduced yield-point phenomenon—the original, smooth oxide layer is partly removed and that a layer of native oxides, exactly corresponding to the chemical structure of the underlying metal phases, is formed.
Similar content being viewed by others
References
Tano K, Higuchi S (1985) Development and properties of zinc–aluminum alloy coated steel sheet with high corrosion resistance (Super Zinc). Nippon Steel Technical Report 25:29–37
Tanaka S, Honda K, Takahashi A, Morimoto Y, Kurosaki M, Shindo H, Nishimura K, Sugiyama M (2001) The performance of Zn–Al–Mg–Si hot-dip galvanized steel sheet. Proc Galvatech 2001, Brussels, Belgium: 153–160
Nishimura K, Shindo H, Kato K, Morimoto Y (1998) Microstructure and corrosion behaviour of Zn–Mg–Al hot-dip galvanized steel sheet. Proc Galvatech 1998, Chiba, Japan: 437–442
Komatsu A, Tsujimura T, Watanabe K, Yamaki N, Andoh A, Kittaka T (1999) Hotdip Zn–Al–Mg coated steel sheet excellent in corrosion resistance and surface appearance and process for the production thereof, Nisshin Steel Corporation, Patent EP0905270
Hagler J, Angeli G, Ebner D, Luckeneder G, Fleischanderl M, Schatzl M (2008) New zinc–magnesium–alloy coatings for building and construction industry. Proc Eurosteel 2008, Graz, Austria: 1–6
Faderl J, Angeli G, Luckeneder G, Tomandl A (2008) Thinner Zinc-based Coatings with improved corrosion protection – A contradiction? Proc SCT 2008, Wiesbaden, Germany: 1–8
Vlot M, Bleeker R, Maalman T, van Perlstein E (2006) MagiZinc™: a new generation of hot-dip galvanised products. Proc Galvanized Steel Sheet Forum, ILZRO and IZA, Duesseldorf, Germany
Bendick O, Keller M, Meurer M, Nabbefeld-Arnold E, Zeizinger S (2008) ZMg EcoProtect_ – neue Beschichtung für einen hochwertigen Korrosionsschutz. TyssenKrupp techforum 1:16–21
Tsujimura T, Komatsu A, Andoh A (2001) Influence of Mg content in coating layer and coating structure on corrosion resistance of hot-dip Zn–Al–Mg alloy coated steel sheet. Proc Galvatech 2001, Brussels, Belgium: 145–152
Yamamoto S, Kumon F, Taomoto T, Entani H (2007) Corrosion Resistance of repainted Zn–6%Al–3%Mg alloy coated steel sheet. Proc Galvatech 2007, Osaka, Japan: 659–664
Ishikawa T, Ueda M, Kandori K, Nakayama T (2007) Air permeability of the artificially synthesized Zn–Al–Mg-alloy rusts. Corros Sci 49:2547–2556
Schuerz S, Luckeneder GH, Fleischhanderl M, Mack P, Gsaller H, Kneissel AC, Mori G (2010) Chemistry of corrosion products on Zn–Al–Mg alloy coated steel. Corros Sci 52:3271–3297
Schuerz S, Fleischhanderl M, Luckeneder GH, Preis K, Haunschmied T, Mori G, Kneissel AC (2009) Corrosion behaviour of Zn–Al–Mg coated steel sheet in sodium chloride-containing environment. Corros Sci 51:2355–2363
Hosking N, Ström M, Shipway P, Rudd C (2007) Corrosion resistance of zinc–magnesium coated steel. Corros Sci 49:3669–3695
Volovitch P, Allely C, Ogle K (2009) Understanding corrosion via product characterization: I. Case study of the role of Mg alloying in Zn–Mg coating on steel. Corros Sci 51:1251–1262
Chen S, Yan F, Xue F, Yang L, Liu J (2010) X-ray photoelectron spectroscopy investigations of zinc-magnesium alloy coated steel. Mat Chem and Phys 124:472–476
Kwak H, Chaudhuri S (2011) Cationic doping of MgO surfaces to build corrosion protection in Mg alloys. J Alloys Compd 509:8189–8198
Mohapatra D, Sarkar D (2007) Preparation of MgO–MgAl2O4 composite for refractory application. J Mater Process Technol 189:279–283
Petot C, Ducos M, Petot-Ervas G (1995) Thermal spray spinel coatings on steel substrates: influence of the substrate composition and temperature. J Eur Ceram Soc 15:637–642
Shimizu T, Asada H, Morikawa S (2009) Proc Asia-Pacific Galv. Conf., Jeju, Korea
Warnecke W, Angeli G, Koll T, Nabbefeld-Arnold E (2008) Entwicklungen in der Umformtechnik-Leistungsspektrum moderner Zink-Magnesium Schmelztauchüberzüge. Stahl 2008, Düsseldorf, Germany
Raab AE, Berger E, Freudenthaler J, Leomann F, Walch C (2011) ZnMgAl hot dip galvanised steel sheets—tribology and tool wear. Proc Galvatech ’11, Genua, Italy
Faderl J, Strutzenberger J, Angeli J, Ritsche S, Szinyur J, Wolpers M (2002) Al-oxide layer on hot-dip galvanized steel sheet: Characterisation and influence on weldability. 44th MWSP Conference Proceedings, 6:845–852
Feliu S Jr, Barranco V (2003) XPS study of the surface chemistry of conventional hot-dip galvanised pure Zn, galvanneal and Zn–Al alloy coatings on steel. Acta materialia 51:5413–5424
De Bruycker E (2006) Zn-Al-Mg alloy coatings: thermodynamic analysis and microstructure related properties. PhD thesis, University of Ghent, Ghent, Belgium
Priewasser F (2008) Schicht- und Technologieentwicklung einer ZnAlMg Schmelztauchbeschichtung. PhD thesis, Vienna University of Technology, Vienna, Austria
Commenda C, Pühringer J (2010) Microstructural characterization and quantification of Zn–Al–Mg surface coatings. Mat Char 61:943–951
Watts J, Wolstenholme J (2003) An introduction to surface analysis by XPS and AES. Wiley, Chichester
Pawlek F (1983) Metallhüttenkunde, de Gruyter Verlag, Berlin-NewYork
Riener C, Preis K, Achammer E, Angeli G, Arndt M, Duchoslav J, Itani H, Stifter D, Hingerl K (2011) Nano-characterisation of the surface of HDG Zn–Al–Mg–coated steel sheets. Proc Galvatech 2011, Genua, Italy
Tsutsumi K, Nagasawa Y, Tazawa T (2007) Auger analysis using low angle incident electrons. JEOL News 42E No.1:40
Acknowledgements
The financial support by the Federal Ministry of Economy, Family and Youth and the National Foundation for Research, Technology and Development is gratefully acknowledged (Christian Doppler Laboratory for Microscopic and Spectroscopic Material Characterisation, CDL-MS-MACH), as well as the financial support by the Austrian Research Promotion Agency (ZnMg hot-dip galvanized steel strip and processing and Bridge Project “Surface and interface analytics for steel composites”).
Author information
Authors and Affiliations
Corresponding author
Additional information
Published in the special paper collection on Solid State Analysis (FKA 16) with guest editor G. Friedbacher.
Rights and permissions
About this article
Cite this article
Arndt, M., Duchoslav, J., Itani, H. et al. Nanoscale analysis of surface oxides on ZnMgAl hot-dip-coated steel sheets. Anal Bioanal Chem 403, 651–661 (2012). https://doi.org/10.1007/s00216-011-5507-0
Received:
Revised:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s00216-011-5507-0