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Chemical mechanical polishing of the narrow channel of a channel-cut crystal

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Abstract

As an essential beam-splitting component in the beamline station of synchrotron radiation sources, the channel-cut crystal serves to improve reflectivity, collimation, and stability of the X-ray beam emitted from the synchrotron radiation source. However, a major limitation to the implementation of the channel-cut crystal is polishing its narrow channel. To resolve this problem, a novel chemical mechanical polishing motion pattern is proposed. In addition, a relative motion model between the workpiece and the polishing plate is established, the equation of the trajectory of the abrasives relative to the workpiece is derived, the effects of multiple factors such as motion cycle ratio between the workpiece and the polishing plate are analyzed, and eccentric radius on the relative motion trajectory is analyzed too. Furthermore, by identifying the effects of the polishing trajectory, the polishing solution concentration and polishing pressure on the polishing results were explored, and the mirror polishing of the inner surface of the narrow channel of the channel-cut crystal is realized successfully. The proposed motion patterns of CMP can be applied to polish narrow structures of hard and brittle material (e.g., silicon, glass).

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Abbreviations

l 1 :

Length of workpiece (cm)

h 1 :

Height of workpiece (cm)

l 2 :

Length of polishing plate (cm)

h 2 :

Height of polishing plate (cm)

v :

Speed of horizontal reciprocating motion (cm/min)

d :

Distance of horizontal reciprocating motion (cm)

ω :

Rotation speed of electric cylinder rotation (r/min)

r :

Rotational radius (cm)

T 1 :

Time of the horizontal motion cycle (min)

T 2 :

Time of the rotational motion cycle (min)

k :

Motion cycle ratios

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Funding

The work was financially supported by the National Natural Science Foundation of China (51875413, 51105279).

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Authors and Affiliations

  1. School of mechanical Engineering, Tongji University, Shanghai, 200092, China

    Kun Wang, Wenhao Li & Qintao Qu

  2. School of Physics Science and Engineering, Tongji University, Shanghai, 200092, China

    Zhanshan Wang

Authors
  1. Kun Wang
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  2. Wenhao Li
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  3. Qintao Qu
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  4. Zhanshan Wang
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Correspondence to Kun Wang.

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Wang, K., Li, W., Qu, Q. et al. Chemical mechanical polishing of the narrow channel of a channel-cut crystal. Int J Adv Manuf Technol 108, 1691–1700 (2020). https://doi.org/10.1007/s00170-020-05443-2

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  • DOI: https://doi.org/10.1007/s00170-020-05443-2

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