Abstract
Surface residual stress is the one of the key factors affecting the mechanical properties of workpiece. Firstly, this article established the two-stage parameter method and analyzed the principle and advantages of two-stage parameter method. Secondly, the influence of the process parameters on the reason factors, the reason factors on the surface residual stress, and the process parameters on the surface residual stress were analyzed in turn through the single factor method. And then, based on the analysis results of single factor method, the influence of the process parameters on the reason factors was analyzed by the Grey relational theory. Finally, the data obtained from the Grey relational optimization method were tested and analyzed. The experimental results show that using the optimal process parameters and cooling the blade by coolant during the polishing process can make the reason factors more reasonable and improve the surface residual stress.
This is a preview of subscription content, log in via an institution to check access.
Similar content being viewed by others
References
Bouillot B, Keller A, Langeard D, Martinez A, Nguyen GM (2006) Automated polishing process for mechanical parts in titanium or titanium alloy: US, US 7029367
Du HP, Sun YW, Feng DY, Xu JT (2015) Automatic robotic polishing on titanium alloy parts with compliant force/position control. Proc Inst Mech Eng B J Eng Manuf 229(7):1180–1192
Jawahir IS, Brinksmeier E, M'saoubi R, Aspinwall DK, Outeiro JC, Meyer D, Jayal AD (2011) Surface integrity in material removal processes: recent advances. CIRP Ann Manuf Technol 60(2):603–626
Huang Y, Xiao GJ, Zhou L (2016) Research status and development trend of bladed disc polishing technology. Ac Aero Et Astr Sin 37(7):2045–2064
Ye XX, Yang JF, Chai Y, Huang Y (2014) An abrasive belt grinding device suitable for the inner and outer cambered surfaces of aerospace bladed disk: CN 102729124 B
Xiao GJ, Huang Y, Wang J (2017) Path planning method for longitudinal micromarks on blisk root-fillet with belt grinding. Int J Adv Manuf Technol 7:1–14
Xiao GJ, Huang Y, Yi H (2016) A new method and experimental study of abrasive belt grinding for integral bladed surfaces with identical accuracy of surface alignment. Ac Aero Et Astr Sin 37(5):1666–1676
Xiao GJ, Huang Y (2015) Constant-load adaptive belt polishing of the weak-rigidity blisk blade. Int J Adv Manuf Technol 78(9–12):1473–1484
Xiao GJ, Huang Y, Yin JC (2017) An integrated polishing method for compressor blade surfaces. Int J Adv Manuf Technol 88(5–8):1723–1733
Shi YY, Duan JH, Zhang JF, Dong T (2012) Summary of manufacturing technology of bladed disk. Aer Manuf Tech 399(3):26–31
Zhao T, Shi YY, Lin XJ, Duan JH, Sun PC, Zhang J (2014) Surface roughness prediction and parameters optimization in grinding and polishing process for IBR of aero-engine. Int J Adv Manuf Technol 74(5–8):653–663
Zhao T, Shi YY, Laakso S, Zhou JM (2017) Investigation of the effect of grinding parameters on surface quality in grinding of TC4 titanium alloy. International Conference on Flexible Automation and Intelligent Manufacturing, Faim2017, 27-30 June 2017, Modena, Italy (Vol.11, pp. 2131–2138)
Huai WB, Shi YY, Tang H, Lin XJ (2017) Sensitivity of surface roughness to flexible polishing parameters of abrasive cloth wheel and their optimal intervals. J Mech Sci Technol 31(2):865–873
Huai WB, Tang H, Shi YY, Lin XJ (2016) Prediction of surface roughness ratio of polishing blade of abrasive cloth wheel and optimization of processing parameters. Int J Adv Manuf Technol 90(1–4):1–10
Zhao PB, Shi YY (2014) Posture adaptive control of the flexible grinding head for blisk manufacturing. Int J Adv Manuf Technol 70(9–12):1989–2001.16
Chai GY, Zhao PP (2010) Application of fuzzy self-adaptive PID controller in the hydraulic automatic gauge control system. Machine Tool & Hydraulics
Zhang JF, Shi YY, Lin XJ, Li ZS (2017) Five-axis abrasive belt flap wheel polishing method for leading and trailing edges of aero-engine blade. Int J Adv Manuf Technol 93(9–12):3383–3393
Duan JH, Shi YY, Li XJ (2011) Adaptive polishing for blisk by flexible grinding head. Ac Aero Et Astr Sin 32(5):934–940
Duan JH, Shi YY, Zhang JF, Dong T (2012) Flexible polishing technology for blade of aviation engine. Ac Aero Et Astr Sin 33(3):573–578
Brinksmeier E, Riemer O, Schulte H (2010) Material removal mechanisms in abrasive vibration polishing of complex molds. Proc SPIE 7655:765502–765502-6
Ji SM, Jin MS, Zhang X, Zhang L, Zhang YD, Yuan JL (2007) Novel gasbag polishing technique for free-form mold. Chin J Mech Engin 8:004
Wang XP, Fu YZ, Gao H (2016) Study on effect of viscoelastic properties on surface roughness uniformity in abrasive flow machining for plate surface. Adv Mater Res 1136:131–134
Peng YH, Hou HL, Li ZF (2015) Research of two heads and constant force of blade polishing technology. Mac Desi & Rese
Yao CF, Jin QC, Huang XC, Wu DX, Ren JX, Zhang DH (2013) Research on surface integrity of grinding inconel718. Int J Adv Manuf Technol 65(5–8):1019–1030
Yao CF, Wu DB, Ma LF, Tan L, Zhou Z, Zhang JY (2016) Surface integrity evolution and fatigue evaluation after milling mode, shot-peening and polishing mode for tb6 titanium alloy. Appl Surf Sci 387:1257–1264
Yao CF, Tan L, Yang P, Zhang DH (2017) Effects of tool orientation and surface curvature on surface integrity in ball end milling of tc17. Int J Adv Manuf Technol 5–6:1–12
Funding
This work has been supported by the National Natural Science Foundation of China (No. 51675439) and the National Science and Technology Major Projects of China (No.2015ZX04001003).
Author information
Authors and Affiliations
Corresponding author
Rights and permissions
About this article
Cite this article
Liu, D., Shi, Y., Lin, X. et al. Study on improving surface residual stress of polished blade after polishing based on two-stage parameter method. Int J Adv Manuf Technol 100, 1491–1503 (2019). https://doi.org/10.1007/s00170-018-2758-3
Received:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s00170-018-2758-3