Abstract
This work evaluates physical and mechanical characteristics of low-density wood-cement composites manufactured in a new method on a laboratory scale. The samples were molded with two different commercially available brands of Portland cement and wood particles generated from branches and trunks of pine (Pinus spp.) trees. The wooden particles were pre-treated with a calcium hydroxide suspension. The used Portland cements (CP II-Z) were both modified with a super-plasticizer additive and a booster grip. The composites were molded by vibro-dynamic compression into cylindrical and prismatic sample composites without the application of piezzo-metric action. After 28 days of air curing, density, axial compressive strength and perpendicular tensile strength of the samples were measured. Both brands of Portland cement provided proper agglutination of the pre-treated wooden particles. The wood-cement composites were well compressible under the vibro-dynamic procedure—conferring a low density to the final wood-cement composite with adequate physical and mechanical properties. The composites met and confirmed the relevant standard performances.
Similar content being viewed by others
References
ABNT (1991) NBR 11578, Portland composite cement– specification. ABNT, Rio de Janeiro
ABNT (2003) NBR 5738, concrete—procedure of molding and curing of concrete test specimens. ABNT, Rio de Janeiro
ABNT (2009a) NBR 7211, aggregates for concrete—specification. ABNT, Rio de Janeiro
ABNT (2009b) NBR 8953, concrete for structural use—density, strength and consistence classification. ABNT, Rio de Janeiro
ABNT (2013) NBR 15575, residential buildings. ABNT, Rio de Janeiro
Adriazola MKO (2008) Wood-based panels for domestic housing: experimental evaluation with prototypes and simulation. Dissertation, Federal Technological University of Paraná. http://hdl.handle.net/1884/17916. Accessed Jan 27 2014
ASTM (2012) ASTM D 1037, standard test methods for evaluating properties of wood-based fiber and particle panel materials. ASTM, West Conshohocken
CEN (1993a) EN 319, particleboards and fibreboards—determination of tensile strength perpendicular to the plane of the board. CEN, Brussels
CEN (1993b) EN 323, wood-based panels—determination of density. CEN, Brussels
Dolabella R (2010) Density of materials. www.ricardodolabella.com/downloads/pesosespecificos.doc. Accessed Jan 27 2014
Eltomation (2014) Eltomation reference list—wood cement board plants. www.eltomation.com/eng/references.html. Accessed Jan 27 2014
Frybort S, Mauritz R, Teischinger A, Müller U (2008) Cement bonded composites—A mechanical review. BioResources 3(2):602–626
Iwakiri S (2005) Wood-based panels. Foundation for forest studies (FUPEF), Curitiba
Iwakiri S, Prata JG (2008) The wood of Eucalyptus grandis and Eucalyptus dunni for the production of wood-cement boards. Cerne 14(1):68–74
Jorge FC, Pereira C, Ferreira JMF (2004) Wood-cement composites: a review. Eur J Wood Prod 62:370–377
Kuroki Y, Nagadomi W, Yamada J (1993) Manufacture of lightweight cement-bonded particleboard in Japan. In: Moslemi AA (ed) Proceedings 3rd international inorganic bonded wood and fiber composite materials. Forest Products Society, Madison, pp 136–142
Latorraca JVF, Iwakiri S (2005) Wood-cement boards. Foundation for forest studies (FUPEF), Curitiba
Lima AJM (2009) Utilization of pine residues and alternative cement materials for structural masonry blocks. Dissertation, Federal University of Paraná
Matoski A (2005) Wood powder with controlled granulometry for the production of wood-cement boards. Dissertation, Federal University of Paraná
Mehta PK, Monteiro PJM (2008) Concrete microstructure, properties and materials. Brazilian Concrete Institute (IBRACON), São Paulo
Moslemi AA (1974) Particleboard. Southern Illinois University Press, Carbondale
Moslemi AA (1999) Emerging technologies in mineral-bonded wood and fiber composites. Adv Perform Mater 6(2):161–179
Prata JG (2010) Technological feasibility study to use tropical pine species for the production of edge-glued panels. Dissertation, Federal University of Paraná
Silva GC, Latorraca JVF, Carmo JF, Ferreira ES (2006) Effects of mineral additives on the properties of wood-cement boards. Árvore 39(3):451–456
Simatupang MH, Schwarz GH, Bröker FW (1978) Small scale plants for the manufacture of mineral-bonded wood-composites. In: 8th world forestry congress, Jakarta/Indonesia, 16–28 October 1978, special paper
TAPPI (2012) TAPPI T 252, pH and electrical conductivity of hot water extracts of pulp, paper and paperboard. TAPPI, Peachtree Corners
Wei YM, Zhou YG, Tomita B (2000) Hydration behavior of wood cement-based composite I: evaluation of wood species effects on compatibility and strength with ordinary Portland cement. J Wood Sci 46(4):296–302
Author information
Authors and Affiliations
Corresponding author
Rights and permissions
About this article
Cite this article
Parchen, C.F.A., Iwakiri, S., Zeller, F. et al. Vibro-dynamic compression processing of low-density wood-cement composites. Eur. J. Wood Prod. 74, 75–81 (2016). https://doi.org/10.1007/s00107-015-0982-1
Received:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s00107-015-0982-1