The FEM model of TiBN and TiBN/TiN coated cutting tool in milling of H13 steel was developed. Process variables such as temperature and stress in the coating layer as well as in the substrate were analyzed. The efficacy of the present FEM analysis was verified by conducting controlled milling experiments on AISI H13 to collect the relevant tool life and force data. The results show that the stress in a coated tool can significantly be reduced compared to uncoated cutting tool, possibly due to surface coatings improving the tribological properties of cutting tools. Coating with good thermal properties also help to improve the thermal behavior of cutting tool.
TiBN and TiBN/TiN coating AISI H13 work tool steel milling simulation
This is a preview of subscription content, log in to check access.
R C Dewes and D K Aspinwall. Trans. The Use of High Speed Machining for the Manufacture of Hardened Steel Dies.NAMRII SME, 1996, XXIV:21–25Google Scholar
J Monaghan and T MacGinley. Modelling the Orthogonal Machining Process Using Coated Carbide Cutting Tools.Comput. Mater. Sci., 1999, 16:275–284CrossRefGoogle Scholar
K W Kim and H C Sim. Development of a Thermo-viscoplastic Cutting Model Using Finite Element Method.Int. J. Mach. Tools Manuf., 1996, 36:379–397CrossRefGoogle Scholar
E Ceretti, P Fallohmer, W T Wu, T Altan. Application of 2D FEM to Chip Formation in Orthogonal Cutting.J. Mat. Proc. Tech., 1996, 59:169–180CrossRefGoogle Scholar
T D Manusich and M Ortiz. Modeling and Simulation of High Speed Machining. Int. J. Numer.Methods Eng., 1995, 38:3675–3694CrossRefGoogle Scholar
R Shivpuri, J Hua, P Mittal, A K Srivastava. Microstructure—Mechanics Interactions in Modeling Chip Segmentation during Titanium Machining.Annals of CIRP, 2002, 51(1):71–74CrossRefGoogle Scholar
M R Movahhedy, Y Altintas, M S Gadala. Numerical Analysis of Metal Cutting with Chamfered and Blunt Tools.Journal of Manufacturing Science and Engineering, 2002, 124:178–188CrossRefGoogle Scholar
M R Movahhedy, M S Gadala, Y Altintas. FE Modeling of Chip Formation in Orthogonal Metal Cutting Process: An ALE Approach.Mach. Sci. Technol., 2000, 4:15–47CrossRefGoogle Scholar
C Shet and X Deng. Finite Element Analysis of the Orthogonal Metal Cutting Process.J. Mat. Proc. Tech., 2000, 105:95–109CrossRefGoogle Scholar
H Djabella, R D Arnell. Finite Element Analysis of the Contract Stresses in an Elastic Coating on an Elastic Substrate.Thin Solid Films, 1992, 213(1):205–219CrossRefGoogle Scholar
H Djabella, R D Arnell. Finite Element Analysis of the Contact Stresses in Elastic Coating/Substrate under Normal and Tangential Load.Thin Solid Films, 1993, 223(1):87–97CrossRefGoogle Scholar
H Djabella, R D Arnell. Finite Element Analysis of Contact Stresses in Elastic Double-layer Systems under Normal Load.Thin Solid Films, 1993, 223(1):98–108CrossRefGoogle Scholar
V I Gorokhovsky, D G Bhat, R Shivpuri,et al. Dissolution and Soldering Behavior of Nitrided Hot Working Steel with Multilayer LAFAD PVD Coatings.Surf. Coat. Tech., 2001, 140(3):215–224CrossRefGoogle Scholar