Skip to main content
Log in

An investigation of the development of defects during flow forming of high strength thin wall steel tubes

  • Peer Reviewed Articles
  • Published:
Practical Failure Analysis Aims and scope Submit manuscript

Abstract

Flow forming technology has emerged as a promising, economical metal forming technology due to its ability to provide high strength, high precision, thin walled tubes with excellent surface finish. This paper presents experimental observations of defects developed during flow forming of high strength SAE 4130 steel tubes. The major defects observed are fish scaling, premature burst, diametral growth, microcracks, and macrocracks. This paper analyzes the defects and arrives at the causative factors contributing to the various failure modes.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Similar content being viewed by others

References

  1. R.P. Singhal and S.R. Das:J. Mech. Work. Technol., 1987, vol. 14, pp. 149–157.

    Article  Google Scholar 

  2. P.F. Langstone:Metalurgia, 1961, pp. 107–115.

  3. S. Kalpakjian and S. Rajagopal:J. Appl. Metal Work., 1982, vol. 2 (3), pp. 211–223.

    Google Scholar 

  4. S.C. Chang, C.A. Huang, S.Y. Yu, Y. Chang, and W.C. Han:J. Mater. Process. Technol., 1998, vol. 80–81, pp. 676–682.

    Article  Google Scholar 

  5. M. Gur and J. Trosh: Trans. ASME,J. Eng. Ind., 1982, vol. 104, pp. 17–22.

    Article  Google Scholar 

  6. M.M. El-Khaberry, M. Fallouh, M.N. El-Sheikh, and O.A. Hameed:Int. J. Mach. Tools Manufact., 1991, vol. 31 (2), pp. 203–219.

    Article  Google Scholar 

  7. S. Kobayashi: Trans. ASME, Series B,J. Eng. Ind., 1963, vol. 8, pp. 45–48.

    Google Scholar 

  8. G.E. Dieter: Mechanical Metallurgy, 3rd ed., McGraw Hill Company Ltd., UK, 1988. [author: please provide page number]

    Google Scholar 

  9. C.O. Ruud: NDT International, 1507, 1982, pp. 15–23.

    Article  Google Scholar 

  10. C.H. Wells:J. Eng. Industry, 1968, pp. 63–70.

  11. K. Xue, Z. Wang, Y. Lu, and K. Li:J. Material Process. Technol., 1997, vol. 69, pp. 172–175.

    Article  Google Scholar 

  12. Z-H. Song, W-M. Le, S-C. Chen, W-B. Gu, and X-M. Qian:J. Mater. Process. Technol., 1992, vol. 32, pp. 365–370.

    Article  Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Rights and permissions

Reprints and permissions

About this article

Cite this article

Rajan, K.M., Narasimhan, K. An investigation of the development of defects during flow forming of high strength thin wall steel tubes. Practical Failure Analysis 1, 69–76 (2001). https://doi.org/10.1007/BF02715366

Download citation

  • Received:

  • Revised:

  • Issue Date:

  • DOI: https://doi.org/10.1007/BF02715366

Keywords

Navigation