Skip to main content
Log in

Effect of alloying elements and dendrite arm spacing on the microstructure and hardness of an Al-Si-Cu-Mg-Fe-Mn (380) aluminium die-casting alloy

  • Papers
  • Published:
Journal of Materials Science Aims and scope Submit manuscript

Abstract

The microstructure of aluminium alloys based on 380 die-casting alloy was studied in detail, as a function of the alloying elements iron, magnesium, copper and manganese, and the solidification rate. Three methods of solidification were employed to simulate cooling rates obtained from investment, permanent, and die-casting processes, corresponding to ∼ 0.4, ∼ 12 and ∼ 260 °C s−1, respectively, with emphasis on the highest cooling rate. Hardness measurements were carried out on samples obtained from the latter, in the as-cast and T5 tempered conditions (4 h at 25, 155, 180, 200 and 220 °C). The results have been discussed and the correlation between the hardness and microstructure as a function of alloying elements is presented. The effect of solution heat treatment on the variations in the microstructure and hardness has also been discussed.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Similar content being viewed by others

References

  1. R. W. Bruner, “Metallurgy of Die Casting Alloys” (SDCE, Detroit, MI, 1976) p. 25.

    Google Scholar 

  2. “Metals Handbook,” Vol. 15, “Castings,” 9th Edn (ASM International, Metals Park, OH, 1988) p. 286.

  3. L. F. Mondolfo, “Aluminium Alloys: Structure and Properties” (Butterworths, London, 1976) p. 759.

    Book  Google Scholar 

  4. E. K. Holz, “SDCE Trans.” (1968) Paper 112, 7 pp.

  5. D. L. Colwell, AFS Trans. 60 (1952) 517.

    Google Scholar 

  6. E. G. Morgan, Foundry Trade J. 17 June (1982) 887.

  7. V. Z. Kisun'ko, E. E. Likashenko, Yu. B. Bychkov, V. P. Efimenko and A. G. Melakh, Tsvetnye Metally (Sov. J. Non-Ferrous Metals) 29 (6) (1988) 96.

    Google Scholar 

  8. R. P. Dunn and W. Y. Dickert, Die Casting Eng. 19 (March–April) (1975) 12.

    CAS  Google Scholar 

  9. W. Jonsson, “SDCE Transactions” (1964) Paper 73, 7 pp.

  10. S. Gowri and F. H. Samuel, Metall. Mater. Trans. 25A (1994) 437.

    Article  CAS  Google Scholar 

  11. F. H. Samuel, Metall. Trans. 17A (1986) 73.

    Article  CAS  Google Scholar 

  12. A. M. Samuel, H. Liu and F. H. Samuel, Compos. Sci. Technol. 49 (1993) 1.

    Article  CAS  Google Scholar 

  13. S. Gowri and F. H. Samuel, AFS Trans. 101 (1993) 611.

    CAS  Google Scholar 

  14. G. Gustafsson, T. Thorvaldsson and G. L. Dunlop, Metall. Trans. 17A (1986) 45.

    Article  CAS  Google Scholar 

  15. “Wabash Aluminum Alloy Data Book”. (Wabash Alloys, Wabash, IN).

  16. L. Backerud, G. Chai and J. Tamminen, “Solidification Characteristics of Aluminum Alloys,” Vol. 2, “Foundry Alloys” (AFS/SKANALUMINIUM, 1990, USA).

    Google Scholar 

  17. O. Reiso, H.-G. Overlie and N. Ryum, Metall. Trans. 21A (1990) 1689.

    Article  CAS  Google Scholar 

  18. F. Paray and J. E. Gruzleski, Cast Metals 5 (1993) 187.

    Article  Google Scholar 

  19. R. C. Harris, S. Lipson and H. Rosenthal, AFS Trans. 64 (1956) 470.

    Google Scholar 

  20. G. P. Ghate, K. S. Srinivas Murthy and K. S. Raman, Aluminium 60 (1984) 18.

    Google Scholar 

  21. O. Vorren, J. W. Evensen and T. B. Pedersen, AFS Trans. 92 (1984) 459.

    CAS  Google Scholar 

  22. R. Dasgupta, C. C. Brown and S. Marek, ibid. 97 (1989) 245.

    Google Scholar 

  23. J. L. Jorstad, Soc. Automotive Eng. (1978) 1.

  24. G. K. Sigworth, S. Shivkumar and D. Apelian AFS Trans. 97 (1989) 811.

    Google Scholar 

  25. F. Klein, “NADCA Die Casting Congress and Exposition,” 30 September–3 October, 1991, Detroit, Paper T91-033, pp. 59–65

Download references

Author information

Authors and Affiliations

Authors

Rights and permissions

Reprints and permissions

About this article

Cite this article

Samuel, A.M., Samuel, F.H. Effect of alloying elements and dendrite arm spacing on the microstructure and hardness of an Al-Si-Cu-Mg-Fe-Mn (380) aluminium die-casting alloy. JOURNAL OF MATERIALS SCIENCE 30, 1698–1708 (1995). https://doi.org/10.1007/BF00351598

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/BF00351598

Keywords

Navigation