Advertisement

SN Applied Sciences

, 1:833 | Cite as

Synthesis of nanocrystalline titanium nitride by microwave plasma technique

  • M. KrishnaEmail author
  • S. Mahendra Kumar
Research Article
Part of the following topical collections:
  1. 3. Engineering (general)

Abstract

Nano-crystalline titanium nitride was prepared by the microwave plasma synthesis technique by optimizing microwave process parameters such as power, gas flow rate and pressure based on the stable plasma. Synthesized nanocrystalline titanium nitride was characterized to determine the structural properties such as nanocrystallinity, particle size, morphology, surface area and chemical elemental analysis using X-ray diffraction, transmission electron microscopy, scanning electron microscopy, micromeritics ASAP 2020 and X-ray photoelectron spectroscopy respectively. The results showed that synthesized titanium nitride nano-powders were crystalline, spherical in shape, the size in the range of 20–100 nm, the surface area of the nanocrystalline to be 49 m2/g and good functional properties with 90–98% purity.

Keywords

Nano-crystalline titanium nitride Microwave Surface morphology X-ray photoelectron spectroscopy 

1 Introduction

Nanotechnology has been regarded as an emerging technology in various industrial fields such as, magnetism [1], electronics [2], solar cell [3], biosensors [4], drug delivery [5], etc. Titanium nitride (TiN) nanopowder finds many applications such as wear resistance coatings, medical implantation, gate electrode in metal oxide semiconductor circuits and many more due to greater hardness, conductivity and chemical stability. The application of nanotechnology mostly focuses on chemical properties, but less work has been reported on mechanical structural applications.

Many researchers [6, 7, 8, 9, 10] have worked extensively on synthesizing different types of nanopowders to fulfill the requirement of present day applications. Vasilieva et al. [6] worked on synthesis of metal-based nanopowders using aerosol synthesis method. The powders synthesized exhibit single domain magnetism, hence, they find applications in magnetic tapes [7], ferrofluid [8], magnetic refrigerants [9] etc. Chau [10] synthesized Ni nanopowder using microwave plasma (MWP) method in the particle size range of 35–57 nm which finds application in the area of medical diagnosis and catalysis. Chau et al. [11] synthesized pure silver nanopowder using MWP achieving the production rate of 0.70 g/min which finds potential application area of catalysis and conductive coating. Vaidhyanathan et al. [12] worked extensively on the synthesis of TiN nanoparticles using MWP method. TiN is used as a diffraction barrier in large scale integration device for interconnect metallization [13]. Aluminium nitride is used as an electronic substrate because of its excellent thermal compatibility and non-reactivity with silicon. Vanadium nitride is used in the industry as a catalyst because of its selectivity and stability [14]. Gallium nitride (GaN) is one of the most promising wide band gap (3.38 eV) materials for short wavelength optoelectronic devices and has potential application in high-temperature electronics industry. In other hand, many researchers [15, 16, 17, 18] have been found to enhance the physical and functional properties of ceramic nano powder by reducing residual stresses using annealing and heat treatment. Only a few researchers have worked extensively on syntheses of TiN crystalline nanopowder using microwave plasma technique. The objective of the work was to develop high quality nano-crystalline TiN powder using standardized microwave prameters and characterize them for structural analysis. Microwave technology enables extremely fast synthesis of Titanium nitrate nanoparticles with better quality compared to other techniques.

2 Experimental study

Initially, numbers of trials were conducted for stable plasma with various microwave operation parameters, such as, microwave power (1.45 kW), gas flow rate (10–40 l/min) and pressure (1–4 kg/cm2). The plasma sustained for more than 30 min is considered as stable plasma and that condition was used for synthesis of TiN nanocrystaline powders. The optimized process parameters are microwave 1.45 kW, gas flow rate 20 l/min and pressure 2 kg/cm2 for 30 min steady state plasma. The liquid precursor’s titanium tetrachloride (TiCl4) is used as a raw material for TiN nanocrystaline powder synthesis. The microwave was generated in the nitrogen environment (1 bar pressure) in a cylindrical quartz tube. Nitrogen and hydrogen gases were used as plasma forming and carrier gases to feed the gaseous stream precursor into tail nitrogen plasma flame. The mixture of 96% of argon and 4% oxygen by volume was used as a reactive gas for synthesis of TiN nanopowder. The liquid-precursors are vaporized in the evaporator and mechanical controlled constant rate precursors vaporous into the nitrogen plasma chamber.

The possible TiN formation mechanism is complex as it is reduced at higher reactant partial pressures. The overall reactions are
  1. 1.

    Complex forming a reaction path of the gas phase

    TiCl4 + 2NH3 ⇔ TiCl4–NH3 (yellow solid)

     
  2. 2.

    TiN nanoparticle formation reaction path

    x(TiCl4–2NH3) + (8–2x)NH3 + (6 − x)TiCl4 ⇔ 6TiN + N2 + 24 HCl (1 < x < 4)

     
  3. 3.

    TiN formation reaction path

    6TICl4 + 8NH3 ⇔ 6TiN + N2 + 24HC1

     
The output product is determined by the above three reaction paths. In order to avoid the complex forming gas phase reactions, the experiments are to be carried out in microwave reactor.

The synthesized TiN nanopowders were quenched in the water cooling reaction chamber and finally collected in the drum fitted with filter bag. TiN is formed in the temperature range between 1100 and 1600 °C at 1 bar nitrogen pressure with release of energy of (− 336 kJ/mol).

The phase transformation and crystallization behavior of synthesiszed TiN crystalline powder was investigated by X-ray diffraction (XRD) technique. The TiN sample was studied and recorded on a Phillips X’pert diffractometer with Cu-Kα radiations in a 2θ range of 5°–90°. The TiN nanocrystalline powders, surface morphology were studied using high resolution SEM (HR-SEM), Hitachi S-4300 instrument. A thin layer of the powder was spread onto a double-side carbon tape and then coated with gold using a sputtering system to ensure the electrical conductivity of the powder. Tin powder was examined for crystal (particle) size and shape of the nanopowders using the FEI Technai G20.

The surface area of the TiN compound was determined using Micromeritics’ ASAP 2020 BET. The samples were degassed by by heating at 350 °C for 2–3 h to remove the unwanted vapors and gases absorbed at the sample surface. A known amount of nanopowder sample was taken in the sample holder before filling the liquid nitrogen and then the sample was further subjected to analysis.

The surface chemistry and oxidation states of TiN nanopowders was analyzed using X-ray photoelectron spectroscopy (XPS) Omicron ESCA + instrument equipped with aluminum anodes using Al Kα radiation by irradiating with soft X-ray photons (1–2 keV) under chamber pressure of 10−9 mbar and sample evaporation pressure of 5 × 10−6 mbar.

3 Results and discussion

3.1 Structural analysis

The XRD pattern of the synthesized TiN nanocrystalline powder indicating shows the reflection plane are presented in Fig. 1. The planes (111), (200), (220), (311), and (222) in the XRD pattern shows the existence of cubic TiN structure using software JCPDS 38-1420. The results are in good agreement with the reports of Hojo et al. [19] where TiCl4 and NH3 reacted in the gaseous phase above 800 °K to form a crystalline TiN nanopowder. They also reported that lattice parameters were directly proportional to the reaction temperature and increased with the increase in temperature. As observed from Fig. 1, crystallinity and phase purity was quite evident and no residual, un-reacted or oxide phases were detected. Since, there were negligible amount of impurities present in the TiN nanopowder, the chemical composition of the nanopowder changes with respect to the stoichiometry, the lattice parameter was correlated to the amount of nitrogen present in the TiN lattice [20]. The lattice constant was a = 4.235 Å almost in good agreement with a = 4.241 Å in the JCPDS card# 38-1420 [21]. The average crystallite size was estimated, using the Scherrer’s equation, from the full width at half maximum (FWHM) of the most intense peak (200) and was found to be 18 nm.
Fig. 1

XRD pattern of Si nanopowder

Figure 2a, b show both the SEM and TEM micrographs of TiN nanocrystalline powder. Developed TiN particles were in the nanoscale range indicating that several particles formed soft agglomerates. The SEM micrograph showed that the particles were almost spherical and were in the range of 20–80 nm. The agglomerates found on the TEM micrographs (Fig. 2b) were due to agglomeration in the liquid film on the TEM grid during evaporation of the medium [22]. The agglomeration of the particles was also due to particle-cluster aggregation and was likely that all the agglomerates were formed on the TEM grid during the synthesis process. The particle cluster agglomerates were unlikely to form in the gas phase, because each cluster present in the gas phase will agglomerate with other clusters [23]. The average particle size as observed from TEM micrograph was in the range of 10–100 nm which is in very good agreement with the XRD analysis. It can be presumed that the particles synthesized by this method were single particle and single crystal in nature, however, there is a necessity to understand any defects or sub grain formation in the synthesized powder depending up on the application. The BET surface area of the synthesized TiN nanopowder was found to be 49 m2/g.
Fig. 2

Morphology of TiN nano powders, a SEM micrograph, b TEM micrographs

The surface chemical analysis of the synthesized TiN nanoparticles was understood by the XPS analysis as shown in Fig. 3. The nanopowder surface contains Ti, N, O2 and C. The C1s and O1s peaks indicated that there existed marginal amounts of impurity elements such as, C and O due to the adsorption of CO2, H2O and O2 on the surface of the sample or due to the surface oxidation. The N1s spectrum had a peak at 397.2 eV, which corresponded with the Ti 2p3/2 and Ti 2p1/2 spectra at 458.4 and 464.2 eV indicating the formation of TiN. Quantitative analysis revels the Ti:N molar ratio as 1:0.961, which closely agreed to the stoichiometric composition of TiN. These results are in good agreement with the results of Wu [21], on low temperature synthesis of nanocrystalline TiN from a single-source precursor of titanium and nitrogen.
Fig. 3

XPS spectra of TiN nanopowder

3.2 Optical characterization of solar selective absorber coatings

The preliminary investigation of synthesized TiN for solar selective absorber coatings showed promising results. Figure 4 shows the total reflectance spectrum of as synthesized and thin film of TiN on 304 stainless steel (generally used as heat collecting elements). The thin film was made by dispersing the TiN particle in organic–inorganic binder and applied by manual spray coating. The wet film was dried at 300 °C. The resultant thin film was characterized by UV–visible absorption spectroscopy. The powder reflectance spectrum showed complete absorbance UV–visible and NIR electromagnetic spectrum and it behaved like a perfect black body with a residual reflectance of 8%. The observed spectrum was completely different from the bulk TiN, where as in the nano-range around 25 nm as observed from SEM, it behaved like perfect black body. By designing suitable coating thickness of the TiN synthesized by MWP for solar selectivity, one can realize the successful selective absorber coating for solar thermal power plant.
Fig. 4

Optical absorbance of synthesized TiN powder and thin film TiN

It can be realized from the reflectance spectra of TiN thin film on stainless steel as shown in Fig. 4. The thin film reflectance showed an average of 90% absorbent in the range of 300–900 nm. By controlling the TiN thickness, the spectral selective range can be modified from 300 to 2000 nm depending upon the operating temperature. The main requirement of the solar selective coating such as, high absorption up to 1500 nm and high reflectance above 1500 nm can be achieved. However, there is a need of separate process optimization study with respect to coating thickness and the ratio of TiN and dielectric volume percentage. In this report, it was established the feasibility of the MWP synthesized TiN for solar selective absorber coating.

The properties such as, crytallinity, particle size, surface area and chemical analysis of microwave plasma synthesized titanium nitride powder almost matched with the results obtained by other method of synthesizing previous techniques as mentioned in the Table 1. As observed from the column (3), the majority of the gas phase synthesizing techniques including MWP has used titanium tetra chloride, a liquid precursor readily dissociated at STP, as the starting raw material. In reactive ball milling and low temperature chemical synthesis micron size powder and (NH4)2TiF6 are used as starting raw materials for the synthesis of TiN powder. As seen from the column (4) the crystallite size of the particle of reactive ball milling, gas phase, MWP, chemical and aerosol synthesis were 10, 12, 18, 20 and 29 nm respectively. All TiN particles were crystalline in nature and were cubical in structure as shown in Fig. 2. The particle sizes given in column 5 in all techniques were in the range of 10–100 mm except for aerosol processes where particle size in 2–3 μm due to agglomeration of the particles. The lattice constant “a” (column 6) for all the techniques were similar and matched with the reported value for pure TiN (4.241 Å, JCPDS cards 38-1420) which was same as that of TiN standard. The chemical analysis of the sample (column 7) showed that the TiN powder synthesized by reactive ball milling and gas phase synthesis technique had very less % impurities in the powder whereas the other 3 techniques exhibited surface oxidation in the powder. Finally, column 8 showed that the reactive gas of argon and oxygen yielded TiN with black color. Low entropy metal nitrides can be synthesized using mechanical milling. Low temperature chemical processes used cheaper precursor (cost) and the combination of gas phase and microwave were used for metal nitride synthesis. Two kinds of TiN and Titanium Oxy nitride nanopowders can be synthesized by varying the temperature using aerosol process. The results published by Chau et al. [11] showed that the increased flow rate of plasma forming gas reduced the particle size. Depending on the type of application various process parameters can be varied to achieve desired quality of powder as explained for synthesis of titanium dioxide nanopowder.
Table 1

Comparison of physical properties of Microwave plasma synthesized TIN nanopowder (developed method) to other synthesis techniques

References

Synthesis method

Precursor used

Crystallite size

Shape (particle size)

Lattice constant “a” in A°

Chemical analysis

Remarks

Present work

Microwave plasma technique

Titanium tetrachloride (TiCl4)

Cubic TiN with crystallite size 18 nm

Spherical (10–100 nm)

4.235

Presence of impurity elements like C and O on the surface of the sample due to surface oxidation

Reactive gas used was Ar + O2 which made the synthesized powder Black in color

[24]

Reactive ball milling

Titanium powder 10 µm mixed with urea (3:1)

Crystallite size (10 nm)

Agglomerated (≈ 120 nm)

Very few traces of carbon (0.5%) and oxygen (4.5%) were found on the surface of TiN nanopowder

The metal nitrides with negative large enthalpy materials with ZrN and HfN are also synthesized by this technique

[21]

Low temperature chemical synthesis

Titanium and nitrogen sources

(NH4)2TiF6

Cubic TiN (20 nm)

Agglomeration (30–50 nm)

4.241

The impurity elements such as C and O due to the adsorption of CO2, H2O and O2 on the surface

The raw materials are very facile and inexpensive titanium and nitrogen sources (NH4)2TiF6

[25]

Gas phase synthesis with atmospheric microwave plasma torch

Titanium tetrachloride (TiCl4, Fluka)

Cubic TiN (12 nm)

Spherical 10–80 nm

4.24

Pure TiN with no traces of chlorine as hydrogen gas was purged into the plasma system

Metal nitrides are synthesized by combining gas-phase synthesis with atmosphere-pressure microwave plasma torch

[21]

Two-stage aerosol assisted synthesis

TiCl4 (0.1 M)

Cubic TiN (29 nm)

Agglomerated, 2–3 µm

4.241

TiN particle surface passivated with atmospheric oxygen

The nanopowder prepared in the 1100–1200 °C gave TIN and the powders prepared by pyrolysis at 1000–1100 °C gave titanium oxy-nitride

4 Conclusion

  • Microwave plasma method of synthesis was developed which produced high crystalline TiN nanopowder using TiCl4 as precursor and obtained 90–98% of purity.

  • Morphology of the particles was mainly spherical in shape but small, percentage particles were platelet and irregular in shape.

  • Particles were soft agglomerated by themselves and their size varied from 20 to 100 nm which was confirmed by TEM studies

  • TiN surface area was measured using BET and was found to be 49 m2/g. The chemical analysis of the TiN nanopowders showed surface oxidation during the handling of the powder.

  • The reflectance spectrum of synthesized TiN nanopowder for solar selective absorber coatings was recorded. The TiN nanopowder powder reflectance spectrum showed complete observance in UV, visible and NIR electromagnetic spectrum and it behaved like a perfect black body with a residual reflectance of 8% and TiN thin film on stainless steel showed an average of 90% absorbent in the range of 300–900 mm.

Notes

Acknowledgements

This study was funded by a Research Promotion Scheme of AICTE, Govt. of India, New Delhi. Dr. M Krishna as a PI received research Grants from AICTE, New Delhi.

Compliance with ethical standards

Conflict of interest

The authors declare that they have no conflict of interest.

References

  1. 1.
    Lu A, Salabas EL, Schth F (2007) Magnetic nanoparticles: synthesis, protection, functionalization, and application. Angew Chem Int Ed 46(8):1222–1244CrossRefGoogle Scholar
  2. 2.
    Nishihara H, Kanaizuka K, Nishimori Y, Yamanoi Y (2007) Construction of redox- and photo-functional molecular systems on electrode surface for application to molecular devices. Coord Chem Rev 251(21–24):2674–2687CrossRefGoogle Scholar
  3. 3.
    Rehani B, Ray JR, Panchal CJ, Master H, Desai RR, Patel PB (2013) Mechanochemically synthesized CIGS nanocrystalline powder for solar cell application. J Nanoelectron Phys 5(2):020071–020074Google Scholar
  4. 4.
    Vo-Dinh T, Cullum BM, Stokes DL (2001) Nanosensors and biochips: frontiers in biomolecular diagnostics. Sensors Actuators B 74:2–11CrossRefGoogle Scholar
  5. 5.
    Boisseau P, Loubaton B (2011) Nanomedicine, nanotechnology in medicine. C R Phys 12(7):620–636CrossRefGoogle Scholar
  6. 6.
    Vasilieva ES, Tolochko OV, Yudin VE, Kim D, Lee DW (2006) Production and application of metal-based nanoparticles. Mater Conf Eur Nanosyst 14–15:73–78Google Scholar
  7. 7.
    Bhushan B (1996) Tribology and mechanics of magnetic storage devices, 2nd edn. Springer, BerlinCrossRefGoogle Scholar
  8. 8.
    Rosensweig RE (1985) Ferrohydrodynamics. Cambridge University Press, CambridgeGoogle Scholar
  9. 9.
    Heer CV, Barnes CB, Daunt JG (1954) The design and operation of a magnetic refrigerator for maintaining temperatures below 1K. Rev Sci Instrum 25:1088–1098CrossRefGoogle Scholar
  10. 10.
    Chau JLH (2007) Synthesis of Ni and bimetallic FeNi nanopowders by microwave plasma method. Mater Lett 61:2753–2756CrossRefGoogle Scholar
  11. 11.
    Chau JLH, Hsu M-K, Hsieh C-C, Kao C-C (2005) Microwave plasma synthesis of silver nanopowders. Mater Lett 59:905–908CrossRefGoogle Scholar
  12. 12.
    Vaidhyanathan B, Agrawal DK, Roy R (2000) Novel synthesis of nitride powders by microwave-assisted combustion. J Mater Res 15(4):974–980CrossRefGoogle Scholar
  13. 13.
    Boumerzoug M, Pang Z, Boudreau M, Mascher P, Simmons JG (1995) Room temperature electron cyclotron resonance chemical vapor deposition of high quality TiN. Appl Phys Lett 66:302–305CrossRefGoogle Scholar
  14. 14.
    Oyama ST (1992) Preparation and catalytic properties of transition metal carbides and nitrides. Catal Today 15(1):179–200CrossRefGoogle Scholar
  15. 15.
    Xi Y, Fan H, Liu W (2010) The effect of annealing treatment on microstructure and properties of TiN films prepared by unbalanced magnetron sputtering. J Alloys Compd 496:695–698CrossRefGoogle Scholar
  16. 16.
    Dong GZ, Fan HQ, Zhu YN, Pan XB, Jiang XB (2014) Effects of hyperthermia induced crystalline aggregation on properties of TiO2 thin films. Surf Eng 30(8):600–605CrossRefGoogle Scholar
  17. 17.
    Yang C, Fan H, Xi Y, Chen J, Li Z (2008) Effects of depositing temperatures on structure and optical properties of TiO2 film deposited by ion beam assisted electron beam evaporation. Appl Surf Sci 254(9):2685–2689CrossRefGoogle Scholar
  18. 18.
    Jia X, Fan H, F Zhang, Qin L (2010) Using sonochemistry for the fabrication of hollow ZnO microspheres. Ultrason Sonochem 17(2):284–287CrossRefGoogle Scholar
  19. 19.
    Hojo JI, Kato A (1981) Direct observation of the formation process of TiN particles by CVD method. Yogyo-Kyokai-Shi 89(5):277–279CrossRefGoogle Scholar
  20. 20.
    Chau JLH, Kao CC (2007) Microwave plasma synthesis of TiN and ZrN nanopowders. Mater Lett 61:1583–1587CrossRefGoogle Scholar
  21. 21.
    Meining W (2009) Low temperature synthesis of nanocrystalline titanium nitride from a single-source precursor of titanium and nitrogen. J Alloys Compd 486:223–226CrossRefGoogle Scholar
  22. 22.
    Dekker JP, Van der Put PJ, Veringa HJ, Schoonman J (1994) Vapour phase synthesis of titanium nitride powder. J Matter Chem 4(5):689–694CrossRefGoogle Scholar
  23. 23.
    Sun JF, Wang MZ, Zhao YC, Li XP, Liang BY (2009) Synthesis of titanium nitride powders by reactive ball milling of titanium and urea. J Alloys Compd 482:L29–L31CrossRefGoogle Scholar
  24. 24.
    Bang CU, Hong YC, Uhm HS (2007) Synthesis and characterization of nano-sized nitride particles by using an atmospheric microwave plasma technique. Surf Coat Technol 201:5007–5011CrossRefGoogle Scholar
  25. 25.
    Drygas M, Czosnek C, Paine RT, Janik JF (2006) Two-stage aerosol synthesis of titanium nitride TiN and titanium oxynitride TiOxNy nanopowders of spherical particle morphology. Chem Mater 18:3122–3129CrossRefGoogle Scholar

Copyright information

© Springer Nature Switzerland AG 2019

Authors and Affiliations

  1. 1.Department of Mechanical EngineeringRV College of EngineeringBengaluruIndia

Personalised recommendations