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A comprehensive review on minimum quantity lubrication (MQL) in machining processes using nano-cutting fluids

  • Zafar SaidEmail author
  • Munish Gupta
  • Hussien Hegab
  • Neeti Arora
  • Aqib Mashood Khan
  • Muhammad Jamil
  • Evangelos Bellos
ORIGINAL ARTICLE
  • 337 Downloads

Abstract

The cutting fluid is significant in any metal cutting operation, for cooling the cutting tool and the surface of the workpiece, by lubricating the tool-workpiece interface and removing chips from the cutting zone. Recently, many researchers have been focusing on minimum quantity lubrication (MQL) among the numerous methods existing on the application of the coolant as it reduces the usage of coolant by spurting a mixture of compressed air and cutting fluid in an improved way instead of flood cooling. The MQL method has been demonstrated to be appropriate as it fulfills the necessities of ‘green’ machining. In the current study, firstly, various lubrication methods were introduced which are used in machining processes, and then, basic machining processes used in manufacturing industries such as grinding, milling, turning, and drilling have been discussed. The comprehensive review of various nanofluids (NFs) used as lubricants by different researchers for machining process is presented. Furthermore, some cases of utilizing NFs in machining operations have been reported briefly in a table. Based on the studies, it can be concluded that utilizing NFs as coolant and lubricant lead to lower tool temperature, tool wear, higher surface quality, and less environmental dangers. However, the high cost of nanoparticles, need for devices, clustering, and sediment are still challenges for the NF applications in metalworking operations. At last, the article identifies the opportunities for using NFs as lubricants in the future. It should be stated that this work offers a clear guideline for utilizing MQL and MQL-nanofluid approaches in machining processes. This guideline shows the physical, tribological, and heat transfer mechanisms associated with employing such cooling/lubrication approaches and their effects on different machining quality characteristics such as tool wear, surface integrity, and cutting forces.

Keywords

Nanofluids MQL Lubricants Machining processes Cutting fluid 

Nomenclature

MQL

Minimum quantity lubrication

LN2

Liquid nitrogen

NDM

Near-dry machining

MQC

Minimum quantity cooling

PVD

Physical vapor deposition

DLC

Diamond-like carbon

HBUE

Built-up-edge

MWCNTs

Multi-walled carbon nanotubes

Al2O3

Aluminum oxide

CuO

Copper (II) oxide

pH

Scale of acidity

BFO

Bacterial foraging optimization

PSO

Particle swarm optimization

SQCL

Small quantity cooling lubrication

SDBS

Sodium dodecylbenzene sulfonate

SLS

Sodium lauryl sulfate

TiO2

Titanium dioxide

MoS2

Molybdenum disulfide

NFMQL

Nanofluid-minimum quantity lubrication.

Notes

Funding information

The University of Sharjah, Projects #18020406118, provided financial support.

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Copyright information

© Springer-Verlag London Ltd., part of Springer Nature 2019

Authors and Affiliations

  1. 1.Sustainable Energy Development Research Group, College of EngineeringUniversity of SharjahSharjahUnited Arab Emirates
  2. 2.Department of Mechanical EngineeringGuru Jambheshwar University of Science & TechnologyHisarIndia
  3. 3.Mechanical Design and Production Engineering DepartmentCairo UniversityGizaEgypt
  4. 4.Department of Mechanical Manufacture and AutomationNanjing University of Aeronautics & AstronauticsNanjingChina
  5. 5.Thermal Department, School of Mechanical EngineeringNational Technical University of AthensAthensGreece

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