Advertisement

Effect of magnetic pole on finishing characteristics in low-frequency alternating magnetic field for micro-groove surface

  • Jinzhong WuEmail author
  • Shaohui Yin
  • Baijun Xing
  • Yanhua Zou
ORIGINAL ARTICLE
  • 55 Downloads

Abstract

A magnetic abrasive nano-polishing process using low-frequency alternating magnetic field was developed for micro-grooves surface in this study. And by using alternating magnetic force produced by low-frequency (3 Hz) alternating magnetic field to make magnetic cluster generates a cyclical fluctuation of up and down, and then promotes the abrasives into micro-groove surface. A set of experimental devices were designed to investigate the effect of magnetic pole shape on magnetic field distribution and finishing characteristics. Final experiments were performed on glass and alloy steel specimens to examine the polishing performance for micro-groove surface. The glass initial surface roughness (Ra) of 123.38 nm, 130.71 nm, 136.08 nm, and 129.39 nm decreased respectively to 55.18 nm, 50.92 nm, 65.62 nm, and 62.42 nm and the groove surfaces obtained obvious improvement by this process. The surface roughness (Ra) of alloy steel is reduced as low as 68.70 nm from 192.48 nm, and the burr of edge and groove surface was removed effectively after 20-min polishing. It is demonstrated that this process is effective for deburring and improving micro-groove surface quality.

Keywords

Alternating magnetic field Magnetic pole Nano-polishing Micro-groove surface 

Notes

References

  1. 1.
    Zhang YX, Kang RK, Guo DM, Guo D, Jin ZJ (2007) Microstructure studies of the grinding damage in monocrystalline silicon wafers. Rare Metals 26(1):13–18CrossRefGoogle Scholar
  2. 2.
    Xie J, Luo M, Wu K, Yang L, Li D (2013) Experimental study on cutting temperature and cutting force in dry turning of titanium alloy using a non-coated micro-grooved tool. Int J Mach Tool Manuf 73:25–36CrossRefGoogle Scholar
  3. 3.
    Mo JL, Wang JG, Chen GX, Shao TM, Zhu MH, Zhou ZR (2013) The effect of groove-textured surface on friction and wear and friction-induced vibration and noise. Wear 301(s 1–2):671–681CrossRefGoogle Scholar
  4. 4.
    Abou Ziki JD, Didar TF, Wüthrich R (2012) Micro-texturing channel surfaces on glass with spark assisted chemical engraving. Int J Mach Tool Manuf 57:66–72CrossRefGoogle Scholar
  5. 5.
    Falconnet D, Csucs G, Grandin HM, Textor M (2006) Surface engineering approaches to micropattern surfaces for cell-based assays. Biomaterials 27:3044–3063CrossRefGoogle Scholar
  6. 6.
    Yun H, Han B, Chen Y, Liao M (2016) Internal finishing process of alumina ceramic tubes by ultrasonic-assisted magnetic abrasive finishing. Int J Adv Manuf Tech 85(1-4):727–734CrossRefGoogle Scholar
  7. 7.
    Kajal S, Jain VK, Ramkumar J, Nagdeve L (2017) Experimental and theoretical investigations into internal magnetic abrasive finishing of a revolver barrel. Int J Adv Manuf Tech 100(5-8):1105–1122CrossRefGoogle Scholar
  8. 8.
    Yoon S, Tu JF, Lee JH, Yang GE, Mun SD (2014) Effect of the magnetic pole arrangement on the surface roughness of STS 304 by magnetic abrasive machining. Int J Precis Eng Manuf 15(7):1275–1281CrossRefGoogle Scholar
  9. 9.
    Choopani Y, Razfar MR, Saraeian P, Farahnakian M (2016) Experimental investigation of external surface finishing of AISI 440C stainless steel cylinders using the magnetic abrasive finishing process. Int J Adv Manuf Tech 83(9-12):1811–1821CrossRefGoogle Scholar
  10. 10.
    Heng LD, Yang GE, Wang R, Kim MS, Mun SD (2015) Effect of carbon nano tube (CNT) particles in magnetic abrasive finishing of Mg alloy bars. J Mech Sci Tech 29(12):5325–5333CrossRefGoogle Scholar
  11. 11.
    Sun X, Zou YH (2017) Development of magnetic abrasive finishing combined with electrolytic process for finishing SUS304 stainless steel plane. Int J Adv Manuf Tech 92:3373–3384CrossRefGoogle Scholar
  12. 12.
    Wang R, J Park H, Heng LD, Kim Y, Jeong Y, Mun SD (2018) Effect of temperature on the magnetic abrasive finishing process of Mg alloy bars. J Mech Sci Tech 32(5):2227–2235CrossRefGoogle Scholar
  13. 13.
    Lee YH, Wu KL, Bai CT, Liao CY, Yan BH (2015) Planetary motion combined with two-dimensional vibration-assisted magnetic abrasive finishing. Int J Adv Manuf Tech 76(9-12):1865–1877CrossRefGoogle Scholar
  14. 14.
    Du ZW, Chen Y, Zhou K, Li C (2015) Research on the electrolytic-magnetic abrasive finishing of nickel-based superalloy GH4169. Int J Adv Manuf Tech 81(5-8):897–903CrossRefGoogle Scholar
  15. 15.
    Zhou K, Chen Y, Du ZW, Niu FL (2015) Surface integrity of titanium part by ultrasonic magnetic abrasive finishing. Int J Adv Manuf Tech 80(5-8):997–1005CrossRefGoogle Scholar
  16. 16.
    Lin CT, Yang LD, Chow HM (2007) Study of magnetic abrasive finishing in free-form surface operations using the Taguchi method. Int J Adv Manuf Tech 34(1-2):122–130CrossRefGoogle Scholar
  17. 17.
    Guo J, Tan ZEE, Au KH, Liu K (2016) Experimental investigation into the effect of abrasive and force conditions in magnetic field-assisted finishing. Int J Adv Manuf Tech 90(5-8):1881–1888CrossRefGoogle Scholar
  18. 18.
    Wu JZ, Zou YH, Sugiyama H (2015) Study on ultra-precision magnetic abrasive finishing process using low frequency alternating magnetic field. J Mag Mag Mater 386:50–59CrossRefGoogle Scholar
  19. 19.
    Wu JZ, Zou YH, Sugiyama H (2015) Study on finishing characteristics of magnetic abrasive finishing process using low-frequency alternating magnetic field. Int J Adv Manuf Tech 85(1-4):585–594CrossRefGoogle Scholar
  20. 20.
    Zou YH, Xie HJ, Dong CW, Wu JZ (2018) Study on complex micro surface finishing of alumina ceramic by the magnetic abrasive finishing process using alternating magnetic field. Int J Adv Manuf Tech 97(5-8):2193–2202CrossRefGoogle Scholar
  21. 21.
    Wang YQ, Yin SH, Huang H (2017) A comparative study on magnetorheological planarization using modified magnetic yokes and brick magnet. Int J Adv Manuf Tech 91(5-8):2831–2841CrossRefGoogle Scholar

Copyright information

© Springer-Verlag London Ltd., part of Springer Nature 2019

Authors and Affiliations

  • Jinzhong Wu
    • 1
    • 2
    • 3
    Email author
  • Shaohui Yin
    • 1
  • Baijun Xing
    • 2
    • 4
  • Yanhua Zou
    • 4
  1. 1.National Engineering Research Center for High Efficiency GrindingHunan UniversityChangshaChina
  2. 2.College of Mechanical Engineering and AutomationUniversity of Science and Technology LiaoningAnshanChina
  3. 3.Shaoxing Jin Hui Jiu Yan Technology Co., LTDShaoxingChina
  4. 4.Graduate School of EngineeringUtsunomiya UniversityTochigiJapan

Personalised recommendations