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Characterization of ultrasonic-assisted grinding surface via the evaluation of the autocorrelation function

  • Lin Li
  • Jinyuan TangEmail author
  • Yuqin Wen
  • Wen Shao
ORIGINAL ARTICLE
  • 85 Downloads

Abstract

The grinding morphology of metal materials is mainly determined by the geometric interference of abrasive particles, which means the machining marks left by the manufacturing process are the key components of the surface structure. However, few researches have been focused on the spatial structure of the grinding morphology. A general form of areal autocorrelative function (AACF) was proposed to characterize the conventional and ultrasonic-assisted grinding surfaces. Firstly, the 3D surfaces under different machining conditions including the axial ultrasonic-assisted grinding, vertical ultrasonic-assisted grinding, and elliptical ultrasonic-assisted grinding were simulated based on the grinding kinematics analysis. Subsequently, the features of the corresponding autocorrelation functions were analyzed and the expression form was given. Finally, the conventional grinding and axial ultrasonic-assisted grinding tests were performed to validate the AACF form. The results showed that the expression form was generally consistent with both the AACFs of the simulated and measured surfaces. The AACF family proposed in this study may serve as an effective and novel way to describe the spatial characteristics of the grinding especially the ultrasonic-assisted grinding surfaces.

Keywords

Ultrasonic-assisted grinding Surface topography Areal autocorrelative function 

Notes

Funding information

This work is supported by the National Natural Science Foundation of China (NSFC) through Grants No.51535012, 51705542, and U1604255.

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Copyright information

© Springer-Verlag London Ltd., part of Springer Nature 2019

Authors and Affiliations

  1. 1.College of Mechanical and Electrical EngineeringCentral South UniversityChangshaChina
  2. 2.State Key Laboratory of High Performance Complex ManufacturingCentral South UniversityChangshaChina

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