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Revealing the impacts of recycled urea–formaldehyde wastes on the physical–mechanical properties of MDF

  • Mohesn Khonakdar Dazmiri
  • Mohammad Valizadeh Kiamahalleh
  • Meisam Valizadeh Kiamahalleh
  • Hamid Reza Mansouri
  • Vahid Moazami
Original
  • 4 Downloads

Abstract

Recycling of the urea–formaldehyde (UF) products mainly obtained from adhesive wastes of wood industries is vital and requires a high level of attention due to the environmental and human health impacts of formaldehyde and other chemicals. In this study, the complete polymerized resin, as undesired waste product of Chassbsaz company, has been recycled and reused in the manufacturing process of medium density fiberboards (MDF). The results demonstrated that by adding recycled polymerized powder in sub-micron size to urea–formaldehyde control resin and replacing 1 wt% of the 55% solid content resin, the curing time of the resin significantly decreased. Fourier transform infrared spectroscopy (FTIR) demonstrated the chemical stability of the UF resins after adding 1 wt% recycled polymerized resin. In addition, there were substantial improvements in physical–mechanical properties [i.e., modulus of elasticity (MOE), modulus of rupture (MOR), internal bond (IB) strength and thickness swelling (TS)] of the newly manufactured board compared to that of the control board. Analysis of variance (ANOVA) was employed to study the dependency and significance of the physical–mechanical properties of the MDF on the concentration of the recycled polymer. Moreover, the production capacity was expected to significantly increase as the curing time decreased while maintaining the outstanding mechanical characteristics of the boards.

Notes

Acknowledgements

This work was financially supported by Arian Saeed Industrial Group and the authors are thankful to Mr. Ali Saeedi, the head of this industrial group for his invaluable support. Further, special gratitude to all employees in Chassbsaz and Arian Sina companies for their support in this research.

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Copyright information

© Springer-Verlag GmbH Germany, part of Springer Nature 2018

Authors and Affiliations

  1. 1.Research and Development DivisionChassbsaz CompanySariIran
  2. 2.Department of Process EngineeringInternational Maritime College OmanSoharOman
  3. 3.Department of Wood and Paper Science and TechnologyUniversity of ZabolZabolIran
  4. 4.Research and Development DivisionArian Sina CompanySariIran

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