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Impacts of fouling and cleaning on the performance of plate fin and spine fin heat exchangers

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Abstract

An experimental study was conducted to investigate the effects of air-side fouling and cleaning on the performances of various condenser coils used in unitary air-conditioning systems. A total of six condenser coils with different fin geometry and row number were tested. Performance tests were performed at three different conditions: clean-as-received, after fouling, and after cleaning. In all cases, it was observed that the fouling was mostly confined to the frontal face of the heat exchanger as reported in the previous investigations. The amount of deposited dust was more dependent on fin geometry for the single-row heat exchangers than for the double-row heat exchangers. The predominant effect of fouling was to cause a more significant increase in air-side pressure drop than a degradation in heat transfer performance. For the single-row heat exchangers, the pressure drop increased by 28 to 31%, while the heat transfer performance decreased by 7 to 12% at the standard air face velocity of 1.53 m/s depending on fin shape. For the double-row heat exchangers, the pressure drop increased by 22 to 37%, and heat transfer performance decreased by only 4-5% at the same air face velocity. Once the contaminated coils were cleaned according to the given cleaning procedure the original performance of the heat exchangers could almost be recovered completely. The pressure drop could be restored within 1 to 7% and the heat transfer performance could be recovered to within 1 to 5% of the originally clean heat exchangers. Therefore, it is concluded that a periodic application of the specified cleaning technique will be effective in maintaining the thermal performance of the condenser coils.

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Abbreviations

A :

Total surface area [m2]

C p :

Constant-pressure specific heat [J/kg.K]

h :

Enthalpy [J/kg] or convective heat transfer coefficient [W/m2-K]

m :

Mass flow rate [kg/s]

ΔP :

Pressure drop [Pa]

Q :

Heat transfer rate [W]

R f :

Air-side fouling factor [m2K/W]

R m :

Metal thermal resistance of external fins and tubes [K/W]

ΔT m :

Log mean temperature difference

T :

Temperature [°C]

U :

Overall heat transfer coefficient [W/m2.K]

V :

Air flow rate [m3/s]

W f :

Weight of dust captured in the filter [kg]

W t :

Total amount of dust sprayed from the dust injector [kg]

Ф:

Humidity ratio

ξf :

Efficiency of filter [%]

η:

Fin efficiency

v :

Specific volume of wet air [m3/kg]

a :

Air-side

avg :

Average

f :

Fin or filter

i :

Inlet

o :

Outlet

n :

Nozzle

w :

Water-side

References

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Correspondence to Bock Choon Pak or Byung Joon Baek or Eckhard A. Groll.

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Pak, B.C., Baek, B.J. & Groll, E.A. Impacts of fouling and cleaning on the performance of plate fin and spine fin heat exchangers. KSME International Journal 17, 1801–1811 (2003). https://doi.org/10.1007/BF02983611

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Key Words

  • Air-side Fouling
  • Condenser
  • Cleaning
  • Pressure Drop
  • Heat Transfer Performance