Journal of Materials Science

, Volume 30, Issue 24, pp 6192–6204 | Cite as

Sol-gel processing of lithium disilicate

Part II Crystallization and microstructure development of coatings
  • P. Li
  • L. F. Francis


Lithium disilicate (Li2Si2O5) coatings were prepared by spin-coating alkoxide solutions on to substrates [Si, SiO2, polycrystalline (poly) Si, sapphire] and heating isothermally at 500–600 °C. The effects of solution chemistry, coating thickness and substrate type on crystallization behaviour and microstructure development were investigated using atomic force microscopy, X-ray diffraction and transmission electron microscopy. Amorphous dried coatings began to crystallize into Li2Si2O5 at 500–550 °C. Coatings prepared on Si substrates (with a thin native oxide) using Li-Si methoxyethoxide solution crystallized into microstructures with large grain sizes (ca. 2–5 μm diameter) as compared with the coating thickness (<0.3 μm). Nucleation rate in these coatings could be increased (and hence transformation rate increased and grain size decreased) by: (1) adding H2PtCl6to the solution to act as nucleation agent; (2) increasing the thickness of the coating; or (3) using a crystalline substrate (sapphire or poly Si). Coatings prepared using Li-Si ethoxide solution had fine-grained microstructures (⩽0.5 μm diameter) for all substrates. Chemical heterogeneity in the ethoxide system may have increased nucleation rate. Nucleation rate in this system could be decreased by using partially hydrolysed tetraethylorthosilicate as the Si precursor. The relationship between solution chemistry and microstructure was used to tailor microstructures in multilayer coatings.


Atomic Force Microscopy Sapphire Coating Thickness Alkoxide Nucleation Rate 
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Copyright information

© Chapman & Hall 1995

Authors and Affiliations

  • P. Li
    • 1
  • L. F. Francis
    • 1
  1. 1.Department of Chemical Engineering and Materials ScienceUniversity of MinnesotaMinneapolisUSA

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